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Automotive Gigacasting Market: A Global and Regional Analysis, 2023-2033

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    Report

  • 155 Pages
  • January 2024
  • Region: Global
  • BIS Research
  • ID: 5931111
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The automotive gigacasting market was valued at $71.6 million in 2023, and it is expected to grow at a CAGR of 47.88% and reach $3,579.6 million by 2033. The market is at a nascent stage and is projected to experience steady growth. Market players investing in research, infrastructure, and partnerships are expected to capitalize on the increasing demand for the automotive gigacasting industry.

Market Lifecycle Stage

Gigacasting involves the precise casting of intricate parts using advanced technology, typically utilizing lightweight materials such as aluminum. The term "gigacasting" reflects the scale and complexity of the parts produced. It involves the creation of large components in a single piece, often eliminating the need for assembly from multiple smaller parts. This process is accomplished by using sophisticated molds and casting methods that allow for intricate shapes, fine details, and reduced weight while maintaining structural strength.

Gigacasting is a manufacturing process that uses large-scale casting machines to produce automotive parts. The process is typically used to manufacture large, complex parts, such as body panels and structural components.

The automotive gigacasting market is propelled by demands for lightweighting, driven by emission regulations and electric vehicle (EV) growth. Material advancements, technological innovation, production scale-up challenges, cost considerations, and collaborations shape its dynamics. Compliance with standards and partnerships is crucial, influencing the market's evolution toward efficient, high-performance, and sustainable vehicle manufacturing. These dynamics collectively steer the industry toward sustainable practices, promoting efficient material recovery and reducing reliance on primary resources for the production of batteries, aligning with global sustainability goals.

Impact:

Gigacasting contributes to improved vehicle performance by reducing weight while maintaining structural integrity, enhancing handling, and potentially increasing fuel efficiency. Enhanced structural integrity through gigacasting can positively impact vehicle safety by providing stronger and more durable parts, potentially improving crash safety standards. The use of lightweight materials and streamlined manufacturing processes in gigacasting aligns with sustainability goals in the automotive industry by reducing material waste and improving fuel efficiency, thereby lowering the environmental impact.

The adoption of gigacasting technology may influence a shift in manufacturing approaches, encouraging more efficient and advanced production methods across the automotive sector. Companies investing in gigacasting technologies aim to gain a competitive edge by offering vehicles with lighter weight, better performance, and improved efficiency, which could drive further innovation within the automotive industry. As the automotive sector continues to evolve, the integration of gigacasting technologies represents a significant step toward producing vehicles that are lighter, safer, and more environment friendly. However, the widespread adoption and impact of gigacasting will depend on factors such as technological advancements, cost-effectiveness, and acceptance of these methods within the automotive manufacturing landscape.

Market Segmentation

Segmentation 1: by Application

  • Body Part
  • Engine Part
  • Transmission Part
  • Others
Among the applications, the body part segment plays a pivotal role in dominating the automotive gigacasting market due to its significance in enhancing structural integrity, reducing weight, and elevating performance standards. Leveraging body parts within gigacasting processes enables manufacturers to create components with unparalleled precision and strength, offering a competitive edge in the market. The integration of body parts facilitates the production of critical components such as chassis nodes, suspension towers, and structural elements of the vehicle frame through gigacasting. This advanced manufacturing technique allows for the creation of complex, lightweight, and high-strength parts that are vital for dominating the automotive gigacasting landscape. By harnessing the capabilities of gigacasting with body parts, companies can achieve superior design flexibility, enabling innovative and efficient vehicle architectures. This innovation not only meets but exceeds industry standards, setting benchmarks for safety, performance, and fuel efficiency.

Segmentation 2: by Locking Force

  • 10,000 kN to 30,000 kN
  • 30,000 kN to 60,000 kN
  • Above 60,000 kN
Among the various product types, a locking force range of 30,000 kN to 60,000 kN signifies a significant advantage in dominating the automotive gigacasting market. This range of locking force is crucial in achieving the precision and strength required for casting large-scale automotive components. The higher end of this range, around 60,000 kN, represents a formidable capability in gigacasting. Such immense locking force enables the production of robust and intricately designed parts with exceptional structural integrity. It allows for the creation of critical components such as engine blocks, transmission cases, or structural elements of vehicle frames with unparalleled precision and strength. With this locking force range, manufacturers can ensure the fabrication of high-quality, lightweight parts that meet stringent performance and safety standards. The ability to apply such force enables the creation of complex geometries and intricate designs, offering an edge in producing innovative automotive components.

Segmentation 3: by Region

  • North America
  • Europe
  • Asia-Pacific
  • Rest-of-the-World
The automotive gigacasting market is poised for domination by the Asia-Pacific region. This projection stems from various factors, including the region's robust automotive industry, technological advancements, and presence of key manufacturing hubs. Countries such as China, Japan, and South Korea are at the forefront of automotive production, housing major players in the industry. The region's focus on electric and hybrid vehicles further propels the need for advanced manufacturing techniques, such as gigacasting, fostering a conducive environment for its market growth. Additionally, the established industrial infrastructure, technological progress, and proactive government initiatives supporting automotive innovation amplify the region's standing in gigacasting. Collaborations between automotive giants and local suppliers in Asia-Pacific foster technological advancements, leading to enhanced gigacasting techniques and capabilities.

Recent Developments in the Automotive Gigacasting Market

  • In November 2023, Idra S.r.l. signed a contract with Volvo Cars to install two 9,000-ton giga press machines at a new site in Košice, Slovakia. With these cutting-edge machines, the automotive manufacturing sector is poised for revolution, and the brand's new Košice plant will be strategically positioned as a hub for gigacasting.
  • In June 2023, Bühler Holding AG introduced its megacasting solution, the Carat 840, to partners and customers at the "Megacasting Unveiled" event in Austria. The company’s customers can create structural castings for automobile body-in-white assemblies using this state-of-the-art machinery, which will minimize production costs, simplify the production process, and reduce CO2e (CO2 equivalent) emissions.
  • In September 2023, Aisin, a Japanese automotive supplier, adopted gigacasting, a manufacturing technique first introduced by Tesla, in the production of aluminum parts for electric vehicles.
  • In September 2022, L.K. Technology Holdings Limited introduced the world's first 12000T super intelligent die casting unit at the "12000T Super Large Intelligent Die Casting Unit Release Ceremony" held at the Shanghai National Convention and Exhibition Center. The world is expected to follow the "integrated die-casting" trend of large-scale automotive structural parts and support the high-quality development of national casting because of collaborative research and development, which culminated in the trial production of prototypes.

Demand - Drivers and Limitations

Following are the demand drivers for the automotive gigacasting market:

  • Increasing Demand for Lightweight Vehicles
  • Need for Reduced Production Time and Costs
  • Material Innovation and Performance Enhancement

Following are the limitations of the automotive gigacasting market:

  • High Initial Investment
  • Complexity in Design

How can this report add value to an organization?

Product/Innovation Strategy: The product strategy helps the readers understand the different aftermarket solutions provided by the industry participants.

Growth/Marketing Strategy: The automotive gigacasting market is growing at a significant pace and holds enormous opportunities for market players. Some of the strategies covered in this segment are product launches, partnerships, collaborations, business expansions, and investments. The companies' preferred strategy has been product launches, partnerships, and collaborations to strengthen their positions in the global automotive gigacasting industry.

Competitive Strategy: The key players in the automotive gigacasting market analyzed and profiled in the study include automotive gigacasting machine manufacturers. Moreover, a competitive landscape of the players operating in the automotive gigacasting market has been done to help the reader understand how players stack against each other, presenting a clear market landscape. Additionally, comprehensive competitive strategies such as launches, synergies, and mergers and acquisitions will aid the reader in understanding the untapped revenue pockets in the market.

Key Market Players and Competition Synopsis

The companies that are profiled have been selected based on inputs gathered from primary experts and analyzing company coverage, product portfolio, and regional presence.

Some of the prominent names in this market are:

  • Idra S.r.l.
  • L.K. Technology Holdings Limited
  • Bühler Holding AG
  • Birch Machinery Company
  • Colosio Srl
  • HAITIAN DIE CASTING
  • Handtmann Group
  • Huachen Precision Manufacturing Co., Ltd
  • Norican Group
  • Oskar Frech GmbH + Co. KG
  • Shibaura Machine CO., LTD.
  • SUZHOU SANJI FOUNDRY EQUIPMENT CO., LTD.
  • UBE Machinery Inc.
  • Yizumi Holdings Co., Ltd.
  • ZITAI PRECISION MACHINERY CO., LTD.

Other related companies in the ecosystem are:

  • Toyo Machinery & Metal Co., Ltd.
  • Guangdong Hongtu Technology
  • Wuxi Xinjiasheng Die-Casting Machine Manufacturing Co., Ltd.
  • Ningbo Dongfang Die-Casting Machine Tool Co., Ltd.
  • Ahresty Corporation
Companies that are not a part of the aforementioned pool have been well represented across different sections of the report (wherever applicable).


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Table of Contents

1 Markets: Industry Outlook
1.1 Trends: Current and Future Impact Assessment
1.1.1 The Growing Adoption of Gigacasting for EV Parts
1.1.2 Achieving Cost Savings through Consolidated Body Module Casting
1.2 Supply Chain Overview
1.2.1 Value Chain Analysis
1.2.2 Market Map
1.2.3 Pricing Forecast
1.3 Research and Development
1.3.1 Patent Filing Trend
1.4 Regulatory Landscape
1.5 Stakeholder Analysis
1.5.1 Use Case
1.5.2 End User and Buying Criteria
1.6 Impact Analysis for Key Global Events: COVID-19 and Russia/Ukraine War
1.7 Comparative Analysis of Traditional Die Casting and Gigacasting Technique
1.8 Automotive OEMs Embracing Gigacasting Technology for Enhanced Manufacturing
1.9 Market Dynamics Overview
1.9.1 Market Drivers
1.9.2 Market Restraints
1.9.3 Market Opportunities
2 Application
2.1 Application Segmentation
2.2 Application Summary
2.3 Global Automotive Gigacasting Market (by Application)
2.3.1 Body Part
2.3.2 Engine Part
2.3.3 Transmission Part
2.3.4 Others
3 Product
3.1 Product Segmentation
3.2 Product Summary
3.3 Global Automotive Gigacasting Market (by Locking Force)
3.3.1 10,000 kN to 30,000 kN
3.3.2 30,000 kN to 60,000 kN
3.3.3 Above 60,000 kN
4 Region
4.1 Regional Summary
Table: Global Automotive Gigacasting Market (by Region), Kiloton, 2022-2033
Table: Global Automotive Gigacasting Market (by Region), $Million, 2022-2033
4.2 Drivers and Restraints
4.3 North America
Regional Overview and Analyst View
Business Drivers
Business Challenges
4.3.1 Application
Table: North America Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: North America Automotive Gigacasting Market (by Application), $Million, 2022-2033
4.3.2 Product
Table: North America Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: North America Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.3.3 North America Automotive Gigacasting Market (by Country)
4.3.3.1 U.S.
Table: U.S. Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: U.S. Automotive Gigacasting Market (by Application), $Million, 2022-2033
Table: U.S. Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: U.S. Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.3.3.2 Canada
Table: Canada Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: Canada Automotive Gigacasting Market (by Application), $Million, 2022-2033
Table: Canada Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: Canada Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.3.3.3 Mexico
Table: Mexico Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: Mexico Automotive Gigacasting Market (by Application), $Million, 2022-2033
Table: Mexico Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: Mexico Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.4 Europe
4.4.1 Regional Overview and Analyst View
4.4.2 Business Drivers
4.4.3 Business Challenges
4.4.4 Application
Table: Europe Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: Europe Automotive Gigacasting Market (by Application), $Million, 2022-2033
4.4.5 Product
Table: Europe Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: Europe Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.4.6 Europe Automotive Gigacasting Market (by Country)
4.4.6.1 Germany
Table: Germany Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: Germany Automotive Gigacasting Market (by Application), $Million, 2022-2033
Table: Germany Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: Germany Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.4.6.2 Slovakia
Table: Slovakia Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: Slovakia Automotive Gigacasting Market (by Application), $Million, 2022-2033
Table: Slovakia Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: Slovakia Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.4.6.3 Italy
Table: Italy Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: Italy Automotive Gigacasting Market (by Application), $Million, 2022-2033
Table: Italy Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: Italy Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.4.6.4 U.K.
Table: U.K. Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: U.K. Automotive Gigacasting Market (by Application), $Million, 2022-2033
Table: U.K. Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: U.K. Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.4.6.5 Rest-of-Europe
Table: Rest-of-Europe Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: Rest-of-Europe Automotive Gigacasting Market (by Application), $Million, 2022-2033
Table: Rest-of-Europe Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: Rest-of-Europe Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.5 Asia-Pacific
4.5.1 Regional Overview and Analyst View
4.5.2 Business Drivers
4.5.3 Business Challenges
4.5.4 Application
Table: Asia-Pacific Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: Asia-Pacific Automotive Gigacasting Market (by Application), $Million, 2022-2033
4.5.5 Product
Table: Asia-Pacific Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: Asia-Pacific Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.5.6 Asia-Pacific Automotive Gigacasting Market (by Country)
4.5.6.1 China
Table: China Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: China Automotive Gigacasting Market (by Application), $Million, 2022-2033
Table: China Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: China Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.5.6.2 Japan
Table: Japan Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: Japan Automotive Gigacasting Market (by Application), $Million, 2022-2033
Table: Japan Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: Japan Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.5.6.3 South Korea
Table: South Korea Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: South Korea Automotive Gigacasting Market (by Application), $Million, 2022-2033
Table: South Korea Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: South Korea Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.5.6.4 Rest-of-Asia-Pacific
Table: Rest-of-Asia-Pacific Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: Rest-of-Asia-Pacific Automotive Gigacasting Market (by Application), $Million, 2022-2033
Table: Rest-of-Asia-Pacific Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: Rest-of-Asia-Pacific Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.6 Rest-of-the-World
4.6.1 Regional Overview and Analyst View
4.6.2 Business Drivers
4.6.3 Business Challenges
4.6.4 Application
Table: Rest-of-the-World Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: Rest-of-the-World Automotive Gigacasting Market (by Application), $Million, 2022-2033
4.6.5 Product
Table: Rest-of-the-World Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: Rest-of-the-World Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.6.6 Rest-of-the-World Automotive Gigacasting Market (by Country)
4.6.6.1 Middle East and Africa
Table: Middle East and Africa Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: Middle East and Africa Automotive Gigacasting Market (by Application), $Million, 2022-2033
Table: Middle East and Africa Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: Middle East and Africa Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
4.6.6.2 South America
Table: South America Automotive Gigacasting Market (by Application), Kiloton, 2022-2033
Table: South America Automotive Gigacasting Market (by Application), $Million, 2022-2033
Table: South America Automotive Gigacasting Market (by Locking Force), Kiloton, 2022-2033
Table: South America Automotive Gigacasting Market (by Locking Force), $Million, 2022-2033
5 Market - Competitive Landscape and Company Profiles
5.1 Competitive Landscape
5.2 Company Profile
5.2.1 Birch Machinery Company
5.2.1.1 Company Overview
5.2.1.2 Top Products/Product Portfolio
5.2.1.3 Top Competitors
5.2.1.4 Target Customers
5.2.1.5 Key Personnel
5.2.1.6 Market Share
5.2.1.7 Analyst View
5.2.2 Bühler Holding AG
5.2.2.1 Company Overview
5.2.2.2 Top Products/Product Portfolio
5.2.2.3 Top Competitors
5.2.2.4 Target Customers
5.2.2.5 Key Personnel
5.2.2.6 Market Share
5.2.2.7 Analyst View
5.2.3 Colosio Srl
5.2.3.1 Company Overview
5.2.3.2 Top Products/Product Portfolio
5.2.3.3 Top Competitors
5.2.3.4 Target Customers
5.2.3.5 Key Personnel
5.2.3.6 Market Share
5.2.3.7 Analyst View
5.2.4 HAITIAN DIE CASTING
5.2.4.1 Company Overview
5.2.4.2 Top Products/Product Portfolio
5.2.4.3 Top Competitors
5.2.4.4 Target Customers
5.2.4.5 Key Personnel
5.2.4.6 Market Share
5.2.4.7 Analyst View
5.2.5 Handtmann Group
5.2.5.1 Company Overview
5.2.5.2 Top Products/Product Portfolio
5.2.5.3 Top Competitors
5.2.5.4 Target Customers
5.2.5.5 Key Personnel
5.2.5.6 Market Share
5.2.5.7 Analyst View
5.2.6 Huachen Precision Manufacturing Co.,Ltd
5.2.6.1 Company Overview
5.2.6.2 Top Products/Product Portfolio
5.2.6.3 Top Competitors
5.2.6.4 Target Customers
5.2.6.5 Key Personnel
5.2.6.6 Market Share
5.2.6.7 Analyst View
5.2.7 Idra S.r.l.
5.2.7.1 Company Overview
5.2.7.2 Top Products/Product Portfolio
5.2.7.3 Top Competitors
5.2.7.4 Target Customers
5.2.7.5 Key Personnel
5.2.7.6 Market Share
5.2.7.7 Analyst View
5.2.8 L.K. Technology Holdings Limited
5.2.8.1 Company Overview
5.2.8.2 Top Products/Product Portfolio
5.2.8.3 Top Competitors
5.2.8.4 Target Customers
5.2.8.5 Key Personnel
5.2.8.6 Market Share
5.2.8.7 Analyst View
5.2.9 Norican Group
5.2.9.1 Company Overview
5.2.9.2 Top Products/Product Portfolio
5.2.9.3 Top Competitors
5.2.9.4 Target Customers
5.2.9.5 Key Personnel
5.2.9.6 Market Share
5.2.9.7 Analyst View
5.2.10 Oskar Frech GmbH + Co. KG
5.2.10.1 Company Overview
5.2.10.2 Top Products/Product Portfolio
5.2.10.3 Top Competitors
5.2.10.4 Target Customers
5.2.10.5 Key Personnel
5.2.10.6 Market Share
5.2.10.7 Analyst View
5.2.11 Shibaura Machine CO., LTD.
5.2.11.1 Company Overview
5.2.11.2 Top Products/Product Portfolio
5.2.11.3 Top Competitors
5.2.11.4 Target Customers
5.2.11.5 Key Personnel
5.2.11.6 Market Share
5.2.11.7 Analyst View
5.2.12 SUZHOU SANJI FOUNDRY EQUIPMENT CO.,LTD.
5.2.12.1 Company Overview
5.2.12.2 Top Products/Product Portfolio
5.2.12.3 Top Competitors
5.2.12.4 Target Customers
5.2.12.5 Key Personnel
5.2.12.6 Market Share
5.2.12.7 Analyst View
5.2.13 UBE Machinery Inc.
5.2.13.1 Company Overview
5.2.13.2 Top Products/Product Portfolio
5.2.13.3 Top Competitors
5.2.13.4 Target Customers
5.2.13.5 Key Personnel
5.2.13.6 Market Share
5.2.13.7 Analyst View
5.2.14 Yizumi Holdings Co., Ltd.
5.2.14.1 Company Overview
5.2.14.2 Top Products/Product Portfolio
5.2.14.3 Top Competitors
5.2.14.4 Target Customers
5.2.14.5 Key Personnel
5.2.14.6 Market Share
5.2.14.7 Analyst View
5.2.15 ZITAI PRECISION MACHINERY CO., LTD.
5.2.15.1 Company Overview
5.2.15.2 Top Products/Product Portfolio
5.2.15.3 Top Competitors
5.2.15.4 Target Customers
5.2.15.5 Key Personnel
5.2.15.6 Market Share
5.2.15.7 Analyst View
5.3 Other Key Market Participants
6 Growth Opportunities & Recommendations7 Research Methodology

Companies Mentioned

  • Birch Machinery Company
  • Bühler Holding AG
  • Colosio Srl
  • HAITIAN DIE CASTING
  • Handtmann Group
  • Huachen Precision Manufacturing Co.,Ltd
  • Idra S.r.l.
  • L.K. Technology Holdings Limited
  • Norican Group
  • Oskar Frech GmbH + Co. KG
  • Shibaura Machine CO., LTD.
  • SUZHOU SANJI FOUNDRY EQUIPMENT CO.,LTD.
  • UBE Machinery Inc.
  • Yizumi Holdings Co., Ltd.
  • ZITAI PRECISION MACHINERY CO., LTD.

Table Information