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Machining Principles for Shape Generation of Metals

  • Book

  • August 2024
  • Elsevier Science and Technology
  • ID: 5940238

Machining Principles for Shape Generation of Metals explains the basics of machining techniques and metal cutting, as well as the Laplace transform and how it can be applied to understand complex machining processes. The book provides an overview of all machining processes from a geometric perspective, with an emphasis on producing superior parts. Mechanics, vibration control, processing mechanics, thermal deformation, and numerical control principles for metal cutting are each reviewed, with details on the principle of cutting away, forced and self-excited vibration, and the physical properties of workpiece and tool materials. Common questions and answers are provided throughout the book to reinforce learning of key concepts.

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Table of Contents

SECTION I Shape generation principle
1. Virtual principles of geometry and creation principles of physics
2. Creation principle of planes
3. Principle of creation of objects with constant diameter
4. Cylindrical shape (pseudo-cylinder) creation principle
5. Principle of creating a circular hole
6. Generation principle of an involute tooth profile

SECTION II Principle of shape creation by removal processing
7. Principle of physical characteristics of work material
8. Principles of physical properties of tool materials
9. Machine tool motion and surface creation principle
10. Removal principle of cutting
11. Principle of cutting residue

SECTION III Disturbances to the created shape and the principle of countermeasures
12. Principle of forced vibration
13. Generation mechanism of primary self-excited chatter vibrations and their countermeasures
14. Generation principle of self-excited chatter vibration by workpiece-waviness regenerative effect
15. Thermal deformation principle of processing systems

SECTION IV Current state of Numerical Control and future manufacturing system
16. Numerical Control principle of processing machines
17. Configuration principle of processing system (cell to FMS)
18. Science, technology and engineering of manufacturing

Authors

Yuji Furukawa Professor Emeritus, Polytechnic University of Japan, Tokyo, Japan.Professor Emeritus, Tokyo University of Agriculture and Technology, Japan. Dr Yuji Furukawa is Professor Emeritus at Tokyo Metropolitan University, Tokyo University of Agriculture and Technology, the Polytechnic University of Japan and Daliang Institute of Science and Technology. He received his Doctor of Engineering degree from Tokyo Metropolitan University, where his doctoral research focused on self-excited vibration in grinding processes. Dr Furukawa has held numerous senior leadership roles, including Dean of the Faculty of Engineering at Tokyo Metropolitan University and Tokyo University of Agriculture and Technology and President of the Polytechnic University of Japan. He is an Honorary Member of the Japan Society for Precision Engineering and a member of CIRP, and has also served as a member of the Science Council of Japan and Chair of the Intelligent Manufacturing Systems Program. His research interests span metal cutting manufacturing, ultra-precision machining, bio-manufacturing, management of technology, professional engineering education and manufacturing policy. He is the author of numerous books, including Machining Principles for Shape Generation of Metals published by Elsevier, and has received major awards from leading Japanese and international engineering societies.