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Knife Gate Valves Market - Global Forecast 2025-2032

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    Report

  • 199 Pages
  • November 2025
  • Region: Global
  • 360iResearch™
  • ID: 5967593
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Senior executives in process-oriented sectors are closely evaluating the knife gate valves market as evolving operational demands and compliance standards drive the need for robust, adaptable flow control. With knife gate valves distinguishing themselves in industrial reliability and regulatory performance, these solutions have become a critical consideration in capital and maintenance planning.

Market Snapshot: Knife Gate Valves Market Performance

The global knife gate valves market is demonstrating steady expansion, currently valued at USD 1.18 billion. Market projections point to a rise to USD 1.24 billion by 2025 and a further increase to USD 1.81 billion by 2032.

Ongoing investments in new plant construction and retrofits of existing assets form the basis of this upward trajectory. Primary sectors—including mining, oil and gas, water treatment, chemicals, and power generation—are driving demand, leveraging advanced knife gate valve technology to enhance plant reliability and limit costly downtime. Automation compatibility and the use of resilient construction materials are streamlining compliance and supporting rising operational expectations. These market trends are evident both in established industrial economies and in high-growth regions focused on infrastructure expansion.

Scope & Segmentation: Knife Gate Valves Applications and Options

  • Industry Applications: Key sectors such as chemicals, petrochemicals, mining, oil and gas, power generation, pulp and paper, and water treatment rely on knife gate valves to address challenging process conditions and ensure system resilience.
  • Chemical & Petrochemical: Corrosion-resistant alloys help safeguard chemical processes, supporting rigorous plant safety protocols and product quality requirements.
  • Mining: Robust design offers extended maintenance intervals and dependable performance in mineral processing, especially where abrasive materials are present.
  • Oil & Gas: Enhanced shutoff capabilities maintain safety and enable operational flexibility, particularly in systems requiring adaptive management of varying flow rates.
  • Power Generation: Specialized valves meet high uptime standards and specific safety criteria for both traditional and renewable energy environments.
  • Pulp & Paper: Effective fiber management reduces production stoppages, optimizing efficiency in continuous run operations.
  • Water & Wastewater: Solutions accommodate diverse municipal and industrial water systems, contributing to stable and efficient plant operations.
  • Actuation Methods: Electric, hydraulic, manual, and pneumatic actuation support both state-of-the-art automation and legacy system integration, ensuring operational flexibility.
  • Valve Material Types: Alloy steel, carbon steel, stainless steel, and cast iron provide distinct benefits to meet varied mechanical and chemical demands.
  • End Connection Formats: Flanged, lug, and wafer designs simplify installation for both new build and retrofit projects, enhancing workflow and structural integrity.
  • Valve Diameter Ranges: A portfolio of sizing options enables precise adaptation to process capacities tailored to facility needs.
  • Pressure Rating Categories: Standard and high-pressure models serve a broad range of safety and reliability requirements within industrial processes.
  • Product Offerings: Comprehensive availability includes complete system solutions as well as aftermarket parts to match maintenance and upgrade preferences.
  • Regional Segments: Presence across the Americas, EMEA, and Asia-Pacific underpins both mature and rapidly developing markets, supporting infrastructure growth and modernization efforts.
  • Key Companies: Leading providers—Flowserve Corporation, Velan Inc., Crane Co., Metso Oyj, KSB SE & Co. KGaA, Emerson Electric Co., Val-Matic Valve & Manufacturing Co., DeZurik, Inc., DFT Inc., Larsen & Toubro Limited—deliver broad technical portfolios and tailored service solutions.

Key Takeaways for Senior Leaders

  • Knife gate valves play a vital role in maintaining continuous plant operations and minimizing risk of unplanned downtime, even in environments subject to process volatility.
  • Integration with digital platforms enables real-time monitoring and supports predictive maintenance strategies, which reduce manual intervention and enhance asset reliability for industrial operators.
  • Procurement choices increasingly emphasize products with advanced leakage control and environmental performance, aligning with organizational sustainability objectives and long-term asset stewardship.
  • Regional market priorities influence strategies: North American buyers advance projects with modernization goals; EMEA stakeholders focus on regulatory adherence; Asia-Pacific players prioritize rapid plant scaling.
  • Aftermarket services and digital upgrades support agility, enabling quick adaptation to emerging operational needs or regulatory directives.
  • Adoption of lifecycle management tools is accelerating, giving leaders visibility to optimize spending and resource deployment across diverse sites and asset classes.

Tariff Impact and Strategic Response

Recent U.S. tariffs on imported valve components are increasing capital costs for industrial users in North America. To address these pressures, many organizations are seeking local suppliers and forging resilient supply chain partnerships, particularly in mining and water utility applications, to uphold project timelines and mitigate supply risks.

Methodology & Data Sources

The assessment is grounded in senior executive interviews, verified field research, and authoritative datasets. Evaluation processes rely on sector benchmarks and established industry standards, ensuring actionable and relevant guidance.

Why This Report Matters

  • Empowers decision-makers to optimize procurement and supplier engagement as requirements evolve across compliance and operational domains.
  • Facilitates deeper insights into shifting regional market drivers and supports supply chain resilience during infrastructure transition phases.
  • Equips organizations to interpret regulatory changes and emerging technologies for sustained business performance.

Conclusion

Knife gate valves remain pivotal in creating process systems that meet reliability and compliance demands. The strategic findings presented here help senior leaders drive robust capital decisions and ensure enduring plant performance amid market evolution.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Growing preference for stainless steel knife gate valves in corrosive mining slurry processes
5.2. Integration of smart sensors in knife gate valves for real time flow monitoring and predictive maintenance
5.3. Expansion of compact wafer style knife gate valves for space constrained chemical processing plants
5.4. Rising focus on boltless knife gate valve designs to simplify installation and reduce maintenance costs
5.5. Surging utilization of polymer lined knife gate valves for abrasion resistance in wastewater treatment
5.6. Increasing collaboration between valve manufacturers and IoT platform providers for data driven valve performance analysis
5.7. Emergence of modular knife gate valve systems enabling rapid scaling and customization in industrial pipelines
5.8. Shift towards environmentally friendly seal materials in knife gate valves to meet stricter regulatory standards
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Knife Gate Valves Market, by Industry
8.1. Chemical & Petrochemical
8.1.1. Commodity
8.1.2. Specialty
8.2. Mining
8.2.1. Coal
8.2.2. Metal
8.3. Oil & Gas
8.3.1. Downstream
8.3.2. Midstream
8.3.3. Upstream
8.4. Power
8.4.1. Hydro
8.4.2. Nuclear
8.4.3. Renewable
8.4.4. Thermal
8.5. Pulp & Paper
8.5.1. Kraft
8.5.2. Newsprint
8.6. Water & Wastewater
8.6.1. Sewage Treatment
8.6.2. Water Supply
9. Knife Gate Valves Market, by Actuation
9.1. Electric
9.2. Hydraulic
9.3. Manual
9.4. Pneumatic
10. Knife Gate Valves Market, by Material
10.1. Alloy Steel
10.2. Carbon Steel
10.3. Cast Iron
10.4. Stainless Steel
11. Knife Gate Valves Market, by End Connection
11.1. Flanged
11.2. Lug
11.3. Wafer
12. Knife Gate Valves Market, by Diameter
12.1. 4-8 Inch
12.2. 8-12 Inch
12.3. Above 12 Inch
12.4. Up To 4 Inch
13. Knife Gate Valves Market, by Pressure Rating
13.1. 150-300 Psi
13.2. 300-600 Psi
13.3. Above 600 Psi
13.4. Up To 150 Psi
14. Knife Gate Valves Market, by Offering
14.1. Aftermarket
14.2. New
15. Knife Gate Valves Market, by Region
15.1. Americas
15.1.1. North America
15.1.2. Latin America
15.2. Europe, Middle East & Africa
15.2.1. Europe
15.2.2. Middle East
15.2.3. Africa
15.3. Asia-Pacific
16. Knife Gate Valves Market, by Group
16.1. ASEAN
16.2. GCC
16.3. European Union
16.4. BRICS
16.5. G7
16.6. NATO
17. Knife Gate Valves Market, by Country
17.1. United States
17.2. Canada
17.3. Mexico
17.4. Brazil
17.5. United Kingdom
17.6. Germany
17.7. France
17.8. Russia
17.9. Italy
17.10. Spain
17.11. China
17.12. India
17.13. Japan
17.14. Australia
17.15. South Korea
18. Competitive Landscape
18.1. Market Share Analysis, 2024
18.2. FPNV Positioning Matrix, 2024
18.3. Competitive Analysis
18.3.1. Flowserve Corporation
18.3.2. Velan Inc.
18.3.3. Crane Co.
18.3.4. Metso Oyj
18.3.5. KSB SE & Co. KGaA
18.3.6. Emerson Electric Co.
18.3.7. Val-Matic Valve & Manufacturing Co.
18.3.8. DeZurik, Inc.
18.3.9. DFT Inc.
18.3.10. Larsen & Toubro Limited

Companies Mentioned

The companies profiled in this Knife Gate Valves market report include:
  • Flowserve Corporation
  • Velan Inc.
  • Crane Co.
  • Metso Oyj
  • KSB SE & Co. KGaA
  • Emerson Electric Co.
  • Val-Matic Valve & Manufacturing Co.
  • DeZurik, Inc.
  • DFT Inc.
  • Larsen & Toubro Limited

Table Information