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EV Composites Market - Global Forecast 2025-2032

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    Report

  • 196 Pages
  • October 2025
  • Region: Global
  • 360iResearch™
  • ID: 6013578
UP TO OFF until Jan 01st 2026
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The electric vehicle (EV) composites market is transforming the automotive sector by enabling manufacturers to optimize performance, reduce vehicle weight, and enhance sustainability. With escalating requirements on efficiency and stricter regulatory standards, advanced composite materials are foundational to the next phase of electric vehicle innovation.

Market Snapshot: EV Composites Market Size and Growth Trends

The EV composites market grew from USD 2.39 billion in 2024 to USD 2.74 billion in 2025. It is projected to expand at a CAGR of 14.73%, reaching USD 7.17 billion by 2032. Surging adoption of aramid, carbon, and glass fiber polymers is driving demand as manufacturers pursue lightweighting and structural optimization to comply with evolving emissions and safety regulations.

Scope & Segmentation of the EV Composites Market

  • Material Types: Aramid fiber reinforced polymers (including Kevlar 29 and Kevlar 49), carbon fiber reinforced polymers (intermediate, premium, and standard grades), and glass fiber reinforced polymers (E glass, S glass)
  • Applications: Battery enclosures (module housings, pack housings), body panels (front fascia, side skirts), chassis parts, and a range of structural components (body-in-white, exterior panels)
  • Manufacturing Technologies: Compression molding (cold press and high pressure), prepreg (autoclave, hot press), pultrusion (continuous, discontinuous), and resin transfer molding (standard, vacuum assisted)
  • Resin Types: Epoxy (bio-based, thermoset), polyester (isophthalic, orthophthalic), vinyl ester (bisphenol A, novolac)
  • Regional Markets: Americas (North America and Latin America), Europe, Middle East & Africa, Asia-Pacific (including primary automotive production hubs)
  • Industry Participants: Market leaders such as Toray Industries, SGL Carbon, Teijin, Hexcel, Mitsubishi Chemical, Solvay, Owens Corning, Gurit Holding, BASF, and Huntsman

Key Takeaways for Strategic Decision-Makers

  • Composite adoption is enabling OEMs to pursue extended driving range, improved crash performance, and streamlined assembly, supporting higher-value product offerings in the EV sector.
  • Innovative resin systems, such as bio-based epoxies, are delivering mechanical performance enhancements while supporting circularity and sustainability objectives.
  • Manufacturers increasingly adopt digital twins and process automation to bolster quality assurance, drive down defect rates, and optimize cost efficiency across global supply chains.
  • Segmentation by application highlights nuanced material choices: glass fibers dominate cost-sensitive structures, while carbon and aramid fibers are prioritized for high-performance zones and safety-critical regions.
  • Leading companies accelerate innovation through joint ventures and licensing, focusing R&D on recyclability, sensor integration, and modular composite architectures tailored to diverse regulatory and climatic conditions.

Tariff Impact: Reshaping Supply Chains and Sourcing Strategies

Forthcoming United States tariff adjustments present significant implications for composite sourcing, driving manufacturers to diversify procurement and assess alternative supply regions. Localized manufacturing incentives are growing in appeal, with strategic nearshoring emerging to mitigate policy risks and support lead-time management. Enhanced scenario planning is integral to balancing material performance with total landed cost under evolving trade conditions.

Research Methodology & Data Sources

This report utilizes a robust methodology combining comprehensive secondary research from industry publications and government sources, with qualitative interviews targeting senior executives, material scientists, and manufacturing authorities. The study applies cross-sectional and regional comparative analysis to validate findings, maintaining data integrity and credibility throughout.

Why This Report Matters

  • Enables C-suite leaders and procurement executives to benchmark strategies and identify key growth drivers within evolving EV composite applications.
  • Delivers actionable insights to support long-term planning, from technology adoption to regional investment approaches and supply chain restructuring.

Conclusion

Advanced composite materials are central to achieving performance, cost, and sustainability goals in electric vehicles. This report equips decision-makers to navigate regulatory, technological, and supply chain shifts, positioning their organizations for leadership in mobility innovation.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Growth of thermoplastic composites for high-volume EV structural components with rapid cycle times
5.2. Adoption of continuous fiber-reinforced polymers to reduce battery pack weight and improve safety
5.3. Integration of hybrid composite-metal joints enabling optimized load transfer in EV chassis
5.4. Development of fire-retardant composite materials for enhanced battery enclosure safety in electric vehicles
5.5. Use of recycled carbon fiber composites to meet sustainability targets and reduce production costs in EV manufacturing
5.6. Emergence of automated fiber placement technology for precision mass production of EV composite parts
5.7. Demand for composite thermal management solutions to enhance EV battery performance and longevity
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. EV Composites Market, by Material Type
8.1. Aramid Fiber Reinforced Polymer
8.1.1. Kevlar 29
8.1.2. Kevlar 49
8.2. Carbon Fiber Reinforced Polymer
8.2.1. Intermediate Grade
8.2.2. Premium Grade
8.2.3. Standard Grade
8.3. Glass Fiber Reinforced Polymer
8.3.1. E Glass
8.3.2. S Glass
9. EV Composites Market, by Application
9.1. Battery Enclosures
9.1.1. Module Housings
9.1.2. Pack Housings
9.2. Body Panels
9.2.1. Front Fascia
9.2.2. Side Skirts
9.3. Chassis Parts
9.4. Structural Components
9.4.1. Body In White
9.4.2. Exterior Panels
10. EV Composites Market, by Manufacturing Technology
10.1. Compression Molding
10.1.1. Cold Press Process
10.1.2. High Pressure Process
10.2. Prepreg
10.2.1. Autoclave Process
10.2.2. Hot Press Process
10.3. Pultrusion
10.3.1. Continuous Pultrusion
10.3.2. Discontinuous Pultrusion
10.4. Resin Transfer Molding
10.4.1. Standard Rtm
10.4.2. Vacuum Assisted Rtm
11. EV Composites Market, by Resin Type
11.1. Epoxy
11.1.1. Bio Based Epoxy
11.1.2. Thermoset Epoxy
11.2. Polyester
11.2.1. Isophthalic Polyester
11.2.2. Orthophthalic Polyester
11.3. Vinyl Ester
11.3.1. Bisphenol A Vinyl Ester
11.3.2. Novolac Vinyl Ester
12. EV Composites Market, by Region
12.1. Americas
12.1.1. North America
12.1.2. Latin America
12.2. Europe, Middle East & Africa
12.2.1. Europe
12.2.2. Middle East
12.2.3. Africa
12.3. Asia-Pacific
13. EV Composites Market, by Group
13.1. ASEAN
13.2. GCC
13.3. European Union
13.4. BRICS
13.5. G7
13.6. NATO
14. EV Composites Market, by Country
14.1. United States
14.2. Canada
14.3. Mexico
14.4. Brazil
14.5. United Kingdom
14.6. Germany
14.7. France
14.8. Russia
14.9. Italy
14.10. Spain
14.11. China
14.12. India
14.13. Japan
14.14. Australia
14.15. South Korea
15. Competitive Landscape
15.1. Market Share Analysis, 2024
15.2. FPNV Positioning Matrix, 2024
15.3. Competitive Analysis
15.3.1. Toray Industries, Inc.
15.3.2. SGL Carbon SE
15.3.3. Teijin Limited
15.3.4. Hexcel Corporation
15.3.5. Mitsubishi Chemical Holdings Corporation
15.3.6. Solvay SA
15.3.7. Owens Corning
15.3.8. Gurit Holding AG
15.3.9. BASF SE
15.3.10. Huntsman Corporation

Companies Mentioned

The companies profiled in this EV Composites market report include:
  • Toray Industries, Inc.
  • SGL Carbon SE
  • Teijin Limited
  • Hexcel Corporation
  • Mitsubishi Chemical Holdings Corporation
  • Solvay SA
  • Owens Corning
  • Gurit Holding AG
  • BASF SE
  • Huntsman Corporation

Table Information