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EV Composites Market - Global Forecast 2025-2032

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    Report

  • 196 Pages
  • October 2025
  • Region: Global
  • 360iResearch™
  • ID: 6013578
UP TO OFF until Jan 01st 2026
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Electric vehicle (EV) manufacturers are quickly transitioning to advanced composite materials, reshaping safety, efficiency, and sustainability benchmarks across the automotive landscape. The EV composites market is increasingly influenced by rapid technological innovation and evolving regulatory requirements, making material science a vital consideration for senior decision-makers.

Market Snapshot: EV Composites Market Growth

The EV Composites Market is experiencing significant expansion, with size rising from USD 2.39 billion in 2024 to USD 2.74 billion in 2025. Projections indicate a sustained CAGR of 14.73%, culminating in an expected value of USD 7.17 billion by 2032. This upward trend reflects accelerated industry adoption of composite technologies, facilitating growth across OEMs, suppliers, and material innovators. As demand intensifies for lightweight, high-performance components, established companies and new entrants are capitalizing on these shifts to drive disruptive applications and value-chain advancements in the global EV composites sector.

Scope & Segmentation of the EV Composites Market

This report delivers a comprehensive analysis of core factors shaping the electric vehicle composites ecosystem. Understanding each segment's role is essential for evaluating opportunities and anticipating industry movements:

  • Material Types: Includes aramid fiber reinforced polymers, a full spectrum of carbon fiber reinforced polymers, and multiple glass fiber reinforced polymer options such as E glass and S glass, each contributing distinct advantages to structural integrity and weight management.
  • Applications: Covers battery enclosures, modules and pack housings, various body panels (including front fascia and side skirts), chassis frameworks, and structural elements like body in white and exterior surfaces, underscoring the broad scope of composite integration.
  • Manufacturing Technologies: Encompasses compression molding (both cold and high pressure variants), prepreg processes (autoclave and hot press), pultrusion (continuous and discontinuous), as well as standard and vacuum-assisted resin transfer molding, enabling enhanced performance and scalability.
  • Resin Types: Assesses the relevance of epoxy (featuring bio-based and thermoset options), polyester (covering both isophthalic and orthophthalic types), and vinyl ester (spanning bisphenol A and novolac blends), reflecting the trend toward innovative and sustainable solutions in component manufacturing.
  • Geographies: Examines market trends in the Americas, EMEA, and Asia-Pacific, with a detailed look at major manufacturing hubs and emerging regions shaping regional demand and supply chain dynamics.
  • Leading Companies: Profiles key market players, including Toray Industries, SGL Carbon, Teijin Limited, Hexcel Corporation, Mitsubishi Chemical Holdings, Solvay SA, Owens Corning, Gurit Holding, BASF SE, and Huntsman Corporation, outlining their strategic priorities in the sector.

Key Takeaways: Strategic Insights for Decision Makers

  • Strategic deployment of composite materials is elevating vehicle safety and reducing weight, supporting compliance with new regulatory expectations worldwide.
  • The emergence of bio-based and advanced resins is enhancing the sustainability and competitiveness of EV composites and advancing environmentally responsible design strategies.
  • Collaboration between OEMs and suppliers is intensifying, leading to greater integration of intelligent systems and closed-loop material flows for improved product differentiation and lifecycle management.
  • Innovative production techniques, such as automated layup and new molding approaches, are driving manufacturing efficiency, scalability, and product consistency across the composites supply chain.
  • Distinct regional dynamics are at play, as policy incentives in the Americas, high regulatory standards in EMEA, and a focus on scale in Asia-Pacific directly impact technology rollouts and investment choices.
  • Strategic partnerships and licensing agreements are accelerating commercialization and capacity expansion for next-generation resin and fiber technologies.

Tariff Impact and Supply Chain Strategies

Upcoming changes to United States tariff policy in 2025 are prompting manufacturers to diversify sourcing, evaluate procurement alternatives, and explore increased local manufacturing. Flexible supply chain models and enhanced scenario planning are being adopted to manage operational resilience and mitigate risks related to fluctuating global trade conditions.

Methodology & Data Sources

This study employs qualitative interviews with industry leaders, rigorous secondary research, and in-depth benchmarking across regions. Validation steps, such as statistical triangulation and cross-sectional analysis, ensure data reliability and consistent insights to support strategic decisions.

Why This Report Matters

  • Delivers actionable intelligence on risks and opportunities spanning technology, geography, and supply chain—essential for strategic investment and market positioning.
  • Supports executive planning by providing critical insights into technology trends, legislative shifts, and sourcing tactics, critical for sustained operational resilience.
  • Facilitates better partnership and procurement decisions by mapping relationships between advanced materials, tech adoption, and regional supply dynamics.

Conclusion

The electric vehicle composites market demands agile strategies, industry collaboration, and timely adoption of innovative materials. Organizations adapting to these shifts are positioned to capture sustained growth and secure enduring competitive advantage.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Growth of thermoplastic composites for high-volume EV structural components with rapid cycle times
5.2. Adoption of continuous fiber-reinforced polymers to reduce battery pack weight and improve safety
5.3. Integration of hybrid composite-metal joints enabling optimized load transfer in EV chassis
5.4. Development of fire-retardant composite materials for enhanced battery enclosure safety in electric vehicles
5.5. Use of recycled carbon fiber composites to meet sustainability targets and reduce production costs in EV manufacturing
5.6. Emergence of automated fiber placement technology for precision mass production of EV composite parts
5.7. Demand for composite thermal management solutions to enhance EV battery performance and longevity
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. EV Composites Market, by Material Type
8.1. Aramid Fiber Reinforced Polymer
8.1.1. Kevlar 29
8.1.2. Kevlar 49
8.2. Carbon Fiber Reinforced Polymer
8.2.1. Intermediate Grade
8.2.2. Premium Grade
8.2.3. Standard Grade
8.3. Glass Fiber Reinforced Polymer
8.3.1. E Glass
8.3.2. S Glass
9. EV Composites Market, by Application
9.1. Battery Enclosures
9.1.1. Module Housings
9.1.2. Pack Housings
9.2. Body Panels
9.2.1. Front Fascia
9.2.2. Side Skirts
9.3. Chassis Parts
9.4. Structural Components
9.4.1. Body In White
9.4.2. Exterior Panels
10. EV Composites Market, by Manufacturing Technology
10.1. Compression Molding
10.1.1. Cold Press Process
10.1.2. High Pressure Process
10.2. Prepreg
10.2.1. Autoclave Process
10.2.2. Hot Press Process
10.3. Pultrusion
10.3.1. Continuous Pultrusion
10.3.2. Discontinuous Pultrusion
10.4. Resin Transfer Molding
10.4.1. Standard Rtm
10.4.2. Vacuum Assisted Rtm
11. EV Composites Market, by Resin Type
11.1. Epoxy
11.1.1. Bio Based Epoxy
11.1.2. Thermoset Epoxy
11.2. Polyester
11.2.1. Isophthalic Polyester
11.2.2. Orthophthalic Polyester
11.3. Vinyl Ester
11.3.1. Bisphenol A Vinyl Ester
11.3.2. Novolac Vinyl Ester
12. EV Composites Market, by Region
12.1. Americas
12.1.1. North America
12.1.2. Latin America
12.2. Europe, Middle East & Africa
12.2.1. Europe
12.2.2. Middle East
12.2.3. Africa
12.3. Asia-Pacific
13. EV Composites Market, by Group
13.1. ASEAN
13.2. GCC
13.3. European Union
13.4. BRICS
13.5. G7
13.6. NATO
14. EV Composites Market, by Country
14.1. United States
14.2. Canada
14.3. Mexico
14.4. Brazil
14.5. United Kingdom
14.6. Germany
14.7. France
14.8. Russia
14.9. Italy
14.10. Spain
14.11. China
14.12. India
14.13. Japan
14.14. Australia
14.15. South Korea
15. Competitive Landscape
15.1. Market Share Analysis, 2024
15.2. FPNV Positioning Matrix, 2024
15.3. Competitive Analysis
15.3.1. Toray Industries, Inc.
15.3.2. SGL Carbon SE
15.3.3. Teijin Limited
15.3.4. Hexcel Corporation
15.3.5. Mitsubishi Chemical Holdings Corporation
15.3.6. Solvay SA
15.3.7. Owens Corning
15.3.8. Gurit Holding AG
15.3.9. BASF SE
15.3.10. Huntsman Corporation

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Companies Mentioned

The key companies profiled in this EV Composites market report include:
  • Toray Industries, Inc.
  • SGL Carbon SE
  • Teijin Limited
  • Hexcel Corporation
  • Mitsubishi Chemical Holdings Corporation
  • Solvay SA
  • Owens Corning
  • Gurit Holding AG
  • BASF SE
  • Huntsman Corporation

Table Information