Market Overview
The tubular strander market is an essential part of the broader wire and cable machinery industry. Tubular stranders are used in the manufacturing of cables by twisting multiple strands of wire - aluminum, copper, or steel - into a cohesive bundle. These machines are fundamental for producing power cables, communication cables, and specialty cables used across industries such as energy, construction, automotive, aerospace, and telecommunications. The market benefits from rising demand for high-performance cables, driven by global infrastructure development, renewable energy expansion, and increasing connectivity requirements in both developed and emerging economies.Market Size
In 2024, the global tubular strander market was estimated at USD 280-510 million. Growth is expected to continue over the forecast period (2025-2030), supported by expanding power distribution projects, the electrification of transport, and the adoption of high-capacity communication networks. The compound annual growth rate (CAGR) for this market is projected to range between 4.2% and 6.0%, reflecting both replacement demand for older equipment and new installations in emerging markets.Market Share and Trends Analysis
The market is moderately consolidated, with key players focusing on advanced technology integration, higher operational efficiency, and customization to suit specific end-user needs. There is a strong shift toward automation and Industry 4.0 integration, enabling smarter monitoring, predictive maintenance, and enhanced productivity. Another trend is the development of energy-efficient machines that reduce downtime and maintenance costs. In parallel, demand for flexible stranders capable of handling different wire types (aluminum, copper, and steel) is rising, especially in sectors requiring hybrid cables for renewable energy projects and advanced communication networks.Application Analysis and Market Segmentation
- Aluminum Wire: The aluminum wire segment is expected to grow at a CAGR of 4.5%-6.3%, driven by its extensive use in power transmission and distribution cables. Lightweight and cost-effective, aluminum wires are increasingly adopted in renewable energy projects and utility-scale infrastructure.
- Copper Wire: Copper wire remains dominant in applications requiring high conductivity and reliability, such as telecommunications and electronics. This segment is projected to grow between 4.0% and 5.5% CAGR, supported by demand for data centers, smart grids, and electric vehicles.
- Steel Wire: Steel wire applications are expanding in construction, automotive, and specialty industrial sectors, where high tensile strength is critical. This segment is forecast to grow at 3.8%-5.0% CAGR, with demand increasing from large-scale infrastructure projects and reinforced cabling systems.
Segment Forecasts by Type
- Fixed Pay-Off Stand: Fixed pay-off stranders are widely used in traditional cable production lines where stability and high-capacity production are required. Growth for this segment is projected between 3.5% and 5.0% CAGR, driven by consistent demand from large industrial manufacturers.
- Mobile Pay-Off Stand: Mobile pay-off stranders are gaining momentum due to their flexibility, ease of operation, and ability to adapt to smaller production runs or diverse wire types. Expected CAGR ranges between 5.0% and 6.8%, reflecting their appeal to mid-sized manufacturers and companies requiring operational agility.
Regional Market Distribution and Geographic Trends
- North America: Growth in the U.S. and Canada is driven by modernization of grid infrastructure, increased data transmission needs, and investments in renewable energy. Expected CAGR: 4.0%-5.6%.
- Europe: Europe continues to focus on sustainability and renewable energy integration, which increases the demand for advanced cable production machinery. Germany, Italy, and the UK lead the market. Expected CAGR: 4.2%-5.7%.
- Asia-Pacific: The fastest-growing market, supported by rapid industrialization, urbanization, and large-scale energy projects in China, India, and Southeast Asia. Expected CAGR: 5.5%-7.0%.
- Latin America: Brazil and Mexico lead demand, primarily through energy infrastructure upgrades and construction projects. Expected CAGR: 3.8%-5.0%.
- Middle East & Africa: Expansion is fueled by investment in power transmission, telecommunications, and infrastructure projects in Gulf countries and South Africa. Expected CAGR: 4.0%-5.5%.
Key Market Players and Competitive Landscape
- SKET Verseilmaschinenbau: A leading manufacturer in Germany, SKET is recognized for its advanced tubular stranders designed for large-scale cable production. It emphasizes precision engineering and integration with automation technologies.
- SARVASV: Based in India, SARVASV provides cost-effective stranding solutions tailored for emerging markets, with a growing export footprint.
- MFL GROUP: An Italian multinational with a strong reputation in wire and cable machinery, MFL offers a diverse portfolio including tubular stranders optimized for both copper and aluminum wire applications.
- Bartell Machinery: A U.S.-based manufacturer specializing in wire and cable processing equipment, Bartell emphasizes high-performance machinery with advanced monitoring and control systems.
- Jiangsu Jiacheng Technology: A prominent Chinese manufacturer, Jiacheng focuses on cost-efficient, high-capacity machines tailored to domestic and international demand.
- HEFEI SMARTER TECHNOLOGY: Another Chinese leader, HEFEI SMARTER emphasizes R&D in automation, smart integration, and customization of stranding equipment.
- Miyazaki Machinery Systems: Based in Japan, Miyazaki Machinery is known for engineering precision and durable machines for high-demand wire applications.
- Pioneer Machinery: A growing regional competitor, Pioneer offers reliable mid-range stranders catering to diverse industrial requirements.
- ABZ Smart Technology: Specializing in innovation, ABZ integrates digital technologies and AI-driven monitoring into its stranding equipment.
- Zenith Weldaids: Known for serving industrial and specialty wire producers, Zenith Weldaids focuses on efficiency, service, and after-sales support.
Downstream Processing and Application Integration
- Enhanced integration with Industry 4.0 systems enables predictive maintenance, reducing downtime and increasing overall efficiency.
- Automation in tubular stranding lines improves consistency and quality, particularly in high-conductivity copper wires.
- Energy-efficient motors and components are increasingly deployed to align with global sustainability goals.
- Customizable stranders are being adopted to accommodate hybrid cables for renewable energy projects and advanced telecom infrastructure.
Industry Value Chain Analysis
The tubular strander industry value chain begins with suppliers of metals (aluminum, copper, and steel) and component manufacturers (motors, gear systems, control units). Equipment manufacturers then design and produce tubular stranders, incorporating automation and digital technologies. Distribution occurs through direct sales, regional distributors, and OEM partnerships. End-users include cable manufacturers serving the power, telecom, automotive, aerospace, and construction sectors. The value chain increasingly emphasizes after-sales service, spare parts availability, and training to maximize equipment utilization and longevity.Opportunities
- Rising investments in renewable energy projects create strong demand for advanced cable production equipment.
- The growing electrification of transport (EVs) increases copper and aluminum wire demand, boosting the need for efficient stranders.
- Expansion of high-capacity data transmission networks accelerates copper and hybrid cable production requirements.
- Industry 4.0 integration offers opportunities to enhance productivity, reduce downtime, and create differentiation in competitive markets.
Challenges
- Volatility in raw material prices (copper, aluminum, and steel) directly affects both machine manufacturers and end-users.
- High initial investment and maintenance costs limit adoption among smaller manufacturers.
- Strong competition from low-cost equipment producers in emerging markets pressures global brands on pricing and margins.
- Tariffs and trade policies, including those enacted during the Trump administration, have disrupted supply chains and increased costs for imported machine components in North America.
Recent Market Developments
January 2, 2025: Mattr Corp. completed its acquisition of AmerCable Incorporated from Nexans USA Inc. for USD 280 million. This acquisition strengthens Mattr’s Connection Technologies segment and highlights continued consolidation within the cable industry.April 2, 2025: TKO Miller announced the acquisition of Bevco Engineering Company, Inc. by IEWC, a global supplier of wire and cable products. This acquisition enhances IEWC’s capabilities in electrical control systems and wire management solutions.
August 4, 2025: CommScope entered into a definitive agreement to sell its Connectivity and Cable Solutions (CCS) segment to Amphenol Corporation for USD 10.5 billion. The sale is expected to close in the first half of 2026, pending regulatory approval.
October 6, 2025: Prysmian completed the acquisition of Channell Commercial Corporation for USD 950 million, with an additional potential payment of up to USD 200 million based on EBITDA performance. This acquisition strengthens Prysmian’s position in fiber management solutions.
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Table of Contents
Chapter 1 Executive SummaryChapter 2 Abbreviation and Acronyms
Chapter 3 Preface
Chapter 4 Market Landscape
Chapter 5 Market Trend Analysis
Chapter 6 industry Chain Analysis
Chapter 7 Latest Market Dynamics
Chapter 8 Trading Analysis
Chapter 9 Historical and Forecast Tubular Strander Market in North America (2020-2030)
Chapter 10 Historical and Forecast Tubular Strander Market in South America (2020-2030)
Chapter 11 Historical and Forecast Tubular Strander Market in Asia & Pacific (2020-2030)
Chapter 12 Historical and Forecast Tubular Strander Market in Europe (2020-2030)
Chapter 13 Historical and Forecast Tubular Strander Market in MEA (2020-2030)
Chapter 14 Summary For Global Tubular Strander Market (2020-2025)
Chapter 15 Global Tubular Strander Market Forecast (2025-2030)
Chapter 16 Analysis of Global Key Vendors
Tables and Figures
Companies Mentioned
- SKET Verseilmaschinenbau
- SARVASV
- MFL GROUP
- Bartell Machinery
- Jiangsu Jiacheng Technology
- HEFEI SMARTER TECHNOLOGY
- Miyazaki Machinery Systems
- Pioneer Machinery
- ABZ Smart Technology
- Zenith Weldaids
