Put-to-Light Systems Market - Global Forecast 2025-2032

Put-to-light systems are transforming order fulfillment and warehouse operations by enabling precise, efficient, and error-reduced processes. This technology addresses the complexities of omnichannel distribution and rising customer expectations with automated, operator-guided workflows that support continued advances in supply chain performance.

Market Snapshot: Put-to-Light Systems Market

The put-to-light systems market grew from USD 502.27 million in 2024 to USD 542.00 million in 2025, and is forecast to maintain robust momentum at a CAGR of 8.31%, reaching USD 951.36 million by 2032.

Scope & Segmentation

• Component Type: Hardware solutions including controllers, communication modules, and display units; Software platforms for system control and analytics.
• Technology: Barcode-based, infrared, optical, and RFID-enabled put-to-light systems.
• Applications: Order fulfillment, cross-docking, kitting and assembly, returns processing.
• End User Industries: Aerospace, automotive, food and beverage, healthcare, pharmaceuticals, manufacturing, retail, e-commerce, third-party logistics, and distribution centers.
• Distribution Channels: Offline channels via direct sales, distributors, suppliers; Online procurement platforms.
• Regions Covered: Americas (North America, Latin America), Europe, Middle East & Africa (Europe, Middle East, Africa), and Asia-Pacific (China, India, Japan, Australia, South Korea, Southeast Asia, Oceania).
• Key Companies Profiled: Bastian Solutions, Bossard Holding, BP Controls, Conveyor Handling, Daifuku, Dematic, Direct ConneX, Falcon Autotech, Fortna, Hans Turck, Honeywell, Inther Group, Knapp, Manhattan Associates, Mecalux, Modula Group, SSI Schaefer, Swisslog, Numina Group, OPEX Corporation.

Key Takeaways for Senior Decision-Makers

• Put-to-light technology delivers increased picking accuracy and throughput, helping firms tackle challenges such as labor shortages and shorter delivery timeframes.
• Companies are prioritizing integration with enterprise systems and Internet of Things frameworks, enabling real-time insight, predictive maintenance, and adaptive workflows across distribution operations.
• The convergence of AI and analytics supports proactive warehouse management by forecasting demand peaks and optimizing slotting, thereby enhancing responsiveness to shifting order profiles.
• Sustainability and energy efficiency are now decisive factors in system selection, with organizations seeking solutions that minimize environmental impact and overall operational costs.
• Regional strategies matter: E-commerce maturity in the Americas drives fast adoption, while European enterprises lead in energy-efficiency, and Asia-Pacific markets see investment fueled by industrial modernization.
• End-user priorities vary: aerospace values precision and traceability; food and beverage focus on compliance and speed; healthcare emphasizes accuracy; retail requires scalability and flexibility.

Tariff Impact on Cost and Sourcing Strategies

US tariff measures implemented in 2025 add complexity to cost structures for put-to-light solution providers. Duties imposed on imported hardware and display modules have led organizations to reassess sourcing, consider localizing production, and form new regional partnerships. To mitigate rising costs, some firms are expanding investment in software-driven efficiencies and undertaking detailed total cost of ownership analyses that account for logistics and currency fluctuations. These moves reinforce the need for adaptable and resilient procurement strategies.

Methodology & Data Sources

This report uses a dual-method approach: comprehensive secondary research from industry publications and regulatory sources, combined with in-depth primary interviews with supply chain executives and technology providers. Data triangulation and peer review processes validate accuracy, while segmentation analysis is supported by shipment and deployment data. This ensures thorough and objective insights into market dynamics and competitive positioning.

The Put-to-Light Systems Market: Why This Report Matters

• Enables strategic technology selection, aligned with evolving operational objectives and segment demands.
• Delivers actionable recommendations on modular design, sourcing diversification, and integration best practices.
• Supports risk mitigation and competitive advantage by accounting for emerging trends, including tariff effects, regional nuances, and sustainability imperatives.

Conclusion

The put-to-light systems market continues to shape the future of global warehousing and fulfillment. Senior leaders can leverage these insights to guide investment, strengthen resilience, and ensure operational excellence in complex logistics environments.