United States Process Automation Market Report and Forecast 2025-2034

The United States process automation market reached approximately USD 31.20 Billion in 2024. The market is projected to grow at a CAGR of 5.20% between 2025 and 2034, reaching a value of USD 51.80 Billion by 2034.

United States Process Automation Market Growth

Automation is increasingly being adopted across industries in the United States, to improve efficiency, productivity, and quality while also reducing costs. The expansion of the e-commerce sector in the United States is a key contributor to the growth of the process automation market. With the rise of online shopping, robots are being increasingly adopted across warehouses and distribution centres, for effective e-commerce operations. It is estimated that by 2028, the United States will witness 316.6 million individuals engaging in online shopping.

Human-machine interface is gaining traction along with the growth of the industries. Consumer electronics HMI enables the user to navigate through smartphones, tablets, and smart home devices effortlessly. Automation in industries makes use of HMI to streamline complex processes and improve operational efficiency. Companies are integrating augmented reality and virtual reality technologies into HMI systems, thereby transforming user interaction with systems, equipment, and machines. This further provides immersive experiences and improved training possibilities.

The eight major industrial regions of the USA are Southern New England, Pittsburgh-Lake Erie region, Mid-Atlantic States, Detroit Industrial region, Southern Appalachian region, Eastern Texas, Lake Michigan region, and Pacific Coastal region. Industries across the country are adopting automation in their processes, further enabling improved practices and increased revenue.

United States Process Automation Industry Segmentation

United States Process Automation Market Report and Forecast 2025-2034 offers a detailed analysis of the market based on the following segments:

Market Breakup by System Type

• Supervisory Control and Data Acquisition (SCADA)
• Programmable Logic Controller (PLC)
• Distributed Control System (DCS)
• Machine Execution System (MES)
• Valves and Actuators
• Electric Motors
• Human Machine Interface (HMI)
• Process Safety Systems
• Sensors and Transmitters
• Others

Market Breakup by Communication Protocol

• Wired Protocol
• Wireless Protocol

Market Breakup by Application

• Oil and Gas
• Chemicals and Mining
• Consumer Goods
• Pharma and Biotech
• Water and Wastewater
• Automotive
• Power
• Others

Market Breakup by Region

• New England
• Mideast
• Great Lakes
• Plains
• Southeast
• Southwest
• Rocky Mountain
• Far West

United States Process Automation Market Share

Based on application, the market is divided into oil and gas, chemicals and mining, consumer goods, pharma and biotech, water and wastewater, automotive, and power, among others. The consumer goods sector is anticipated to witness significant growth as a result of the rapid expansion of the e-commerce sector, robust logistics and supply chain infrastructure, and advanced technological capabilities. The industry is expected to increasingly integrate advanced automation technologies to improve its operational efficiency.

Leading Companies in the United States Process Automation Market

The market players are adopting new technologies and launching automation solutions to improve functionality and output across different industries and gain increased market share.

• ABB Ltd.
• Siemens AG
• Schneider Electric SE
• General Electric Co
• Rockwell Automation Inc
• Emerson Electric Co
• Honeywell International Inc
• Mitsubishi Electric Corp
• Fuji Electric Co Ltd
• Yokogawa Electric Corp
• Others