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The integration of combined heat and power (CHP) technology in steam boilers has significantly improved overall energy utilization, enabling industries to simultaneously generate heat and electricity, thereby lowering operational costs and emissions. Innovations such as the adoption of Industrial Internet of Things (IIoT) sensors and automation enable real-time monitoring, predictive maintenance, and enhanced safety, which not only increase the operational efficiency of steam boilers but also extend their lifecycle and reduce downtime.
Regulatory frameworks across Asia Pacific are becoming progressively stringent, especially concerning the control of NOx, SOx, and CO2 emissions, prompting manufacturers and end-users to invest in advanced boiler technologies that comply with environmental standards and reduce pollution. In markets like India, government incentives and expos such as BOILER INDIA 2024 highlight the industry’s drive toward modular steam solutions and rental boiler services, which cater to smaller enterprises needing efficient steam without large capital expenditure. Despite strong growth prospects, challenges such as high upfront investment costs, the need for skilled labor to operate advanced systems, and regional disparities in technology adoption pose hurdles for widespread market penetration.
According to the research report "Asia Pacific Steam Boiler System Market Outlook, 2030," the Asia Pacific Steam Boiler System market is anticipated to grow at more than 6.39% CAGR from 2025 to 2030.The significant industrial expansion across countries like China, India, South Korea, and Southeast Asian nations, where sectors such as power generation, manufacturing, chemicals, pharmaceuticals, food processing, and textiles heavily rely on steam boilers for their operations. For instance, China’s industrial sector, which constitutes a substantial share of the global manufacturing output, demands efficient and reliable steam systems to sustain its vast production lines.
This industrial growth is accompanied by increased investments in infrastructure and modernization, prompting the replacement of aging boilers with advanced, energy-efficient models that reduce fuel consumption and emissions. Additionally, Asia Pacific’s rising energy consumption, fueled by urbanization and economic development, necessitates more efficient steam generation systems that can handle large-scale thermal energy requirements while minimizing environmental impact. For instance, India’s Union Budget 2023-24 deepened the Ayushman Bharat scheme by increasing coverage to over 500 million people which is the largest single allocation of public healthcare in the world.
The Amrit Kaal initiative also propelled the country’s healthcare innovation market to USD 7 billion in FY 2023, marking a surge in investments in digital health, AI-driven diagnostics, and advanced medical technologies. The adoption of modular and compact boilers is gaining traction as industries seek flexible solutions that can be easily installed and scaled according to operational needs. Innovations such as hybrid boilers that support multiple fuel types, including cleaner fuels like natural gas and biomass, allow users to adapt to fuel price volatility and regulatory constraints.
Furthermore, the integration of smart technologies, including the Industrial Internet of Things (IIoT) and automation, enables predictive maintenance and real-time performance monitoring, thereby improving operational efficiency and reducing downtime. These developments are critical as they align with the growing emphasis on sustainability and cost-effectiveness in industrial operations.
Market Drivers
- Rapid Industrialization and Urbanization: The Asia-Pacific region is experiencing accelerated industrial growth, particularly in countries like China, India, Vietnam, and Indonesia. These nations are expanding their manufacturing, chemical processing, textile, food and beverage, and power generation sectors - all of which are heavy users of steam boilers. Urbanization increases the demand for infrastructure development and energy, which indirectly fuels the growth of steam boiler systems in construction, district heating, and energy utilities.
- Government Initiatives for Clean Energy and Emission Control: Many governments in the region are enforcing stricter environmental regulations and promoting energy-efficient technologies. Countries like China and India are offering incentives for cleaner production technologies, including advanced steam boilers with higher thermal efficiency and lower emissions. Support for retrofitting aging boiler systems with eco-friendly alternatives and the push toward decarbonization in industrial sectors is a strong market driver. These initiatives encourage industries to upgrade or invest in modern boiler systems, boosting market growth.
Market Challenges
- High Initial Investment and Operational Costs: Installing advanced steam boiler systems, especially those with automation and emission control technologies, can be capital-intensive. Small and medium-sized enterprises (SMEs), which make up a large portion of the region’s industrial base, often struggle with the upfront investment. Additionally, rising fuel prices and maintenance costs add financial pressure, making cost-effectiveness a critical concern. This challenge slows down the adoption rate, especially among budget-conscious industries.
- Supply Chain Disruptions and Skilled Labor Shortages: Global and regional supply chain disruptions - due to geopolitical tensions, pandemics, or shipping constraints - affect the availability of key components for boiler systems. Moreover, there's a notable shortage of skilled technicians and engineers required to operate, install, and maintain modern, high-efficiency boilers. The lack of specialized expertise limits the optimal use and performance of advanced systems and can deter potential users from upgrading.
Market Trends
- Integration of IoT and Automation: Digitalization is reshaping the steam boiler industry. Smart boilers integrated with IoT sensors, remote monitoring, predictive maintenance, and real-time performance analytics are becoming increasingly popular. Industries in Asia-Pacific are adopting these technologies to reduce downtime, enhance safety, and optimize fuel usage. This trend reflects a broader move toward Industry 4.0 practices, particularly in China, South Korea, and Singapore.
- Shift Toward Renewable and Hybrid Fuel Boilers: With growing pressure to reduce carbon footprints, there’s an emerging trend toward boilers that run on biomass, biogas, and hybrid systems (which use both conventional and renewable fuels). Governments and industries are exploring alternative fuels to meet sustainability goals, leading to innovation in boiler design and fuel flexibility. Countries like Japan and India are making strides in integrating biomass-based boilers into their energy and industrial systems.
The Asia Pacific region is witnessing rapid industrial growth alongside increasing environmental regulations and energy transition initiatives, which together are accelerating the adoption of hydrogen-fired hybrid steam boiler systems. Unlike traditional fossil fuel boilers, hydrogen-fired systems leverage hydrogen’s clean-burning properties, producing only water vapor as a byproduct, which drastically reduces greenhouse gas emissions and air pollutants. This characteristic is highly attractive for countries within Asia Pacific, many of which are committed to ambitious carbon neutrality targets and stricter air quality standards.
Moreover, hybrid boilers - combining hydrogen with conventional fuels or renewable energy sources - offer enhanced operational flexibility, allowing industries to maintain consistent steam production while gradually shifting toward greener energy. This flexibility addresses concerns around hydrogen supply variability and infrastructure limitations, making the technology more feasible and reliable in real-world applications. The technological advancements in hydrogen production, storage, and integration with existing boiler infrastructure have further lowered the barriers to adoption, contributing to faster implementation rates.
Additionally, government incentives and investments in hydrogen infrastructure across countries like Japan, South Korea, China, and Australia are propelling the market by reducing costs and encouraging industrial players to transition early. These developments, combined with rising energy costs and the demand for sustainable industrial processes, position hydrogen-fired hybrid boilers as the fastest-growing and preferred fuel type in the Asia Pacific steam boiler industry.
Electric boilers are the fastest-growing type in the Asia Pacific steam boiler industry because they offer clean, efficient, and easily controllable steam generation, aligning perfectly with the region’s push for sustainable energy and strict emissions regulations.
Electric boilers have rapidly gained traction across the Asia Pacific steam boiler industry due to their inherent advantages of high efficiency, environmental friendliness, and operational simplicity, which align closely with the region’s evolving industrial and environmental landscape. Unlike conventional boilers fueled by coal, oil, or gas, electric boilers do not rely on combustion processes; instead, they use electric resistance heating to generate steam. This absence of combustion means they produce no direct emissions of greenhouse gases or pollutants, an especially critical factor in Asia Pacific countries facing severe air quality challenges and stringent environmental regulations.
As governments in countries such as China, Japan, South Korea, and India push for aggressive carbon reduction targets and clean energy adoption, electric boilers fit well into industrial decarbonization strategies by enabling industries to reduce their carbon footprints when powered by increasingly renewable electricity grids. Moreover, electric boilers offer precise temperature control and rapid start-up and shut-down capabilities, making them highly adaptable to fluctuating industrial demands and energy management systems. This flexibility enhances operational efficiency and reduces wastage, which is highly valued in fast-paced, energy-conscious manufacturing environments prevalent in the region.
The decline in renewable energy costs and the expansion of cleaner electricity infrastructure further support the growth of electric boilers, allowing companies to leverage green electricity sources such as hydro, solar, and wind power. Additionally, electric boilers require less space, have fewer moving parts, and demand lower maintenance compared to traditional boilers, resulting in reduced operational downtime and lifecycle costs.
The power generation sector is the largest end-user of steam boilers in the Asia Pacific region due to the region’s rapid industrialization and escalating electricity demand requiring large-scale, reliable steam generation for thermal power plants.
The power generation sector dominates the steam boiler market primarily because of the surging demand for electricity driven by rapid urbanization, industrial growth, and rising living standards. Steam boilers are fundamental to thermal power plants, which constitute a significant portion of the energy mix in countries like China, India, Japan, South Korea, and Southeast Asian nations.
These boilers generate steam by heating water, which then drives turbines to produce electricity on a large scale. Despite the ongoing push towards renewable energy sources, coal, natural gas, and other thermal power plants continue to be critical to meeting the base-load and peak electricity demand due to their reliability and established infrastructure.
The Asia Pacific region’s expanding economies and populations have triggered massive investments in power infrastructure, often relying on steam boilers for efficient energy conversion and grid stability. Furthermore, the region faces challenges related to energy access and grid reliability, making thermal power plants indispensable as a dependable source of continuous power supply. This dependence directly correlates with the volume of steam boilers required, making power generation the largest end-user segment. Additionally, advancements in boiler technology, such as supercritical and ultra-supercritical boilers, are being rapidly adopted in the region to improve efficiency and reduce emissions, further driving demand.
Governments and utilities are also focusing on retrofitting and upgrading existing boiler systems to meet stricter environmental norms and enhance fuel efficiency, increasing the market size in the power generation sector. The ongoing industrialization in emerging economies within the region further contributes to the expanding electricity needs, ensuring sustained demand for steam boilers.
The 10-150 BHP (Boiler Horsepower) steam boiler capacity range is the largest segment in the Asia Pacific steam boiler industry because it perfectly matches the scale and energy requirements of small to medium-sized industries that dominate the region’s manufacturing landscape.
The 10-150 BHP steam boiler capacity range holds the largest market share primarily because this size bracket aligns closely with the operational needs of a vast number of small and medium-sized enterprises (SMEs) and mid-scale industrial units, which form the backbone of the region’s manufacturing and processing sectors. Countries such as India, China, Indonesia, Vietnam, and others have thriving clusters of SMEs engaged in textiles, food processing, chemicals, pharmaceuticals, paper, and other industries where steam is crucial for various processes including heating, sterilization, drying, and power generation.
These enterprises typically require boilers that are neither too large to cause excessive capital and operational costs, nor too small to limit productivity, making the 10-150 BHP range ideal for balancing efficiency, cost-effectiveness, and output. The relatively compact size of these boilers allows for easier installation, lower space requirements, and simpler maintenance, which is essential for smaller plants operating with limited technical resources and budgets. Furthermore, the scalability and flexibility of this capacity range make it attractive for industries aiming to optimize production without over-investing in oversized equipment.
This size category also offers quicker start-up times and better fuel utilization efficiency, translating into lower operating expenses and improved energy management, which is a significant consideration given the rising energy costs in the region. Additionally, government policies in many Asia Pacific countries encourage the growth of SMEs through subsidies, easier financing options, and technology upgradation schemes, all of which stimulate demand for appropriately sized steam boilers. The increasing adoption of cleaner fuel types and hybrid systems within this capacity range further boosts its appeal, as companies seek to comply with environmental regulations without compromising productivity.
China leads the Asia Pacific steam boiler system industry due to its massive industrial base, rapid urbanization, and strong government support for energy infrastructure development and environmental modernization.
China’s leadership in the Asia Pacific steam boiler system industry is primarily driven by its unparalleled scale of industrialization and urbanization, which fuels immense demand for steam boilers across diverse sectors such as power generation, chemical processing, textiles, and manufacturing. As the world’s largest manufacturing hub, China requires vast quantities of steam for production processes, making steam boilers indispensable to sustaining its industrial output. The country’s rapid urban growth further amplifies the need for reliable and efficient energy infrastructure, including modern steam boiler systems used in commercial heating and power generation.
Complementing this demand, the Chinese government has implemented robust policies and substantial investments aimed at upgrading energy infrastructure and promoting cleaner, more energy-efficient technologies. These efforts are part of broader environmental modernization initiatives to reduce air pollution and carbon emissions, which pressure industries to replace outdated boiler systems with advanced, eco-friendly alternatives that comply with strict regulatory standards. Furthermore, China’s large domestic market offers significant economies of scale for boiler manufacturers, encouraging innovation and the production of cost-effective, high-performance boilers tailored to local needs.
The country’s strong industrial supply chain and skilled workforce enable rapid development, production, and deployment of advanced steam boiler technologies, which not only serve domestic demand but also support China’s growing export capabilities in the sector. Additionally, government-backed research and development programs foster continuous technological advancement in boiler efficiency, fuel flexibility, and emission control.
Considered in this report
- Historic Year: 2019
- Base year: 2024
- Estimated year: 2025
- Forecast year: 2030
Aspects covered in this report
- Steam Boiler Systems Market with its value and forecast along with its segments
- Various drivers and challenges
- On-going trends and developments
- Top profiled companies
- Strategic recommendation
By Fuel Type
- Coal-Fired
- Oil-Fired
- Gas-Fired
- Biomass-Fired
- Electric
- Others(Hydrogen-Fired,Hybrid)
By Boiler Type
- Fire-Tube Boilers
- Water-Tube Boilers
- Electric Boilers
By Horsepower
- 10-150 BHP
- 151-300 BHP
- 301-600 BHP
- Above 600 BHP
The approach of the report:
This report consists of a combined approach of primary as well as secondary research. Initially, secondary research was used to get an understanding of the market and listing out the companies that are present in the market. The secondary research consists of third-party sources such as press releases, annual report of companies, analyzing the government generated reports and databases.After gathering the data from secondary sources primary research was conducted by making telephonic interviews with the leading players about how the market is functioning and then conducted trade calls with dealers and distributors of the market. Post this we have started doing primary calls to consumers by equally segmenting consumers in regional aspects, tier aspects, age group, and gender. Once we have primary data with us we have started verifying the details obtained from secondary sources.
Intended audience
This report can be useful to industry consultants, manufacturers, suppliers, associations & organizations related to this industry, government bodies and other stakeholders to align their market-centric strategies. In addition to marketing & presentations, it will also increase competitive knowledge about the industry.Table of Contents
Companies Mentioned (Partial List)
A selection of companies mentioned in this report includes, but is not limited to:
- Babcock & Wilcox Enterprises, Inc.
- Thermax Ltd
- Forbes Marshall Pvt. Ltd.
- Mitsubishi Heavy Industries, Ltd.
- ATTSU Industrial Group
- Miura Boiler Co., Ltd.
- Thermodyne Engineering System
- ISGEC Heavy Engineering Ltd.
- Shanghai Electric Group Company Limited