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The Global Metal Additive Manufacturing Market 2026-2036

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    Report

  • 240 Pages
  • July 2025
  • Region: Global
  • Future Markets, Inc
  • ID: 6107800

The global metal additive manufacturing market represents one of the most dynamic and rapidly expanding sectors within advanced manufacturing, characterized by exceptional growth trajectories and technological innovation that continues to reshape industrial production capabilities across multiple sectors. The market has demonstrated remarkable resilience and sustained expansion.

The metal AM market encompasses three primary segments: hardware, materials, and services, each exhibiting distinct growth patterns and market dynamics. Hardware revenues are driven by continuous technological advancement and cost reduction initiatives. The materials segment emerges as the fastest-growing component, reflecting the shift from prototyping to production applications and the recurring nature of material consumption. Services, encompassing everything from contract manufacturing to quality assurance and certification, demonstrate steady growth, highlighting the increasing sophistication and specialization within the ecosystem.

The technology evolution reflects natural progression patterns where early-stage approaches initially capture niche applications before expanding into broader market segments as capabilities improve, costs decrease, and customer confidence develops through proven commercial success. This dynamic creates opportunities for equipment manufacturers developing breakthrough technologies while challenging established players to maintain competitive positioning through continuous innovation.

Material consumption patterns reflect the critical role of feedstock quality and availability in market expansion. Metal powders maintain dominant market position, while specialty materials including high entropy alloys and metal matrix composites represent rapidly growing segments addressing specific performance requirements. Titanium alloys maintain the largest market share by value despite volume growth in lower-cost systems, reflecting continued aerospace and medical application expansion requiring high-performance materials.

The market demonstrates increasing maturation through several key indicators: established players maintaining stable revenue performance through diversified portfolios and recurring revenue streams, technology consolidation as proven approaches gain broader adoption, and the emergence of production-oriented applications requiring consistent quality and supply chain reliability. Materials increasingly represent the largest revenue segment as equipment utilization increases and manufacturing applications expand, creating substantial opportunities for powder producers and specialty material suppliers.

Looking forward, the metal additive manufacturing market faces both unprecedented opportunities and evolving challenges. Success factors include technology leadership for competitive differentiation, cost optimization for market accessibility, customer support excellence for retention, and innovation investment for future positioning. The industry's trajectory suggests continued robust growth driven by expanding applications, technology maturation, and increasing commercial adoption across diverse industrial sectors, positioning metal AM as a transformative force in modern manufacturing.

The Global Metal Additive Manufacturing Market 2026-2036 represents the most comprehensive and authoritative analysis of the rapidly evolving metal 3D printing industry, providing essential market intelligence for manufacturers, investors, technology developers, and strategic decision-makers navigating this transformative manufacturing sector. This definitive market research report delivers deep insights into market dynamics, technological innovations, competitive landscapes, and growth opportunities that will shape the future of metal additive manufacturing across aerospace, automotive, medical, energy, and industrial applications.

Contents include: 

  • Metal AM Manufacturing Landscape - Industry structure and ecosystem mapping
  • Technology Landscape - Comprehensive technology comparison and market positioning
  • Investment Landscape - Funding trends, venture capital activity, and M&A analysis
  • Market Drivers and Restraints - Growth catalysts and adoption barriers analysis
  • China Market Analysis - Regional dynamics and competitive implications
  • International Trade and Tariffs - Global trade impacts and policy implications
  • Technology Trends - Innovation directions and emerging capabilities
  • Service Provision Ecosystem - Service bureau market and business model evolution
  • Global Market Forecasts 2025-2036 - Comprehensive revenue and unit projections
    • Installed base forecasts by technology (units)
    • Hardware revenue forecasts by technology
    • Material forecasts by feedstock type, technology, and alloy
  • Industry Ecosystem Analysis - Value chain mapping and key player positioning
  • 3D Printing Processes Overview - Technology fundamentals and classification
  • Material-Process Compatibility - Technology-material matching analysis
  • Metal AM Adoption Patterns - Market penetration and growth trajectories
  • Market Evolution - Historical development and maturation trends
  • Business Models Analysis - Revenue models and strategic approaches
  • Performance Metrics Analysis - Build volume, rate, resolution, and price comparison
  • Market Analysis and Industry Dynamics: 
    • Recent Financial Performance - Public company analysis and sector health
    • Economic Conditions Impact - Macroeconomic factors affecting market growth
    • Supply Chain Challenges - Materials availability and logistics considerations
    • International Trade Tensions - Tariff impacts and reshoring implications
    • Technology Landscape Evolution - Market share dynamics and competitive positioning
    • Laser PBF Hardware Market - Dominant technology segment analysis
    • Alloy Systems Development - Material innovation and adoption patterns
    • Investment and Funding Analysis - Capital flow trends and strategic investments
  • Service Bureau and Contract Manufacturing: 
    • Service Bureau Operations - Business models and service offerings
    • Design for Additive Manufacturing (DfAM) - Optimization services and capabilities
    • Industry Challenges - Operational constraints and market barriers
    • Leading Service Providers - Company profiles and competitive analysis
    • Part Manufacturers - Proprietary technology and production capabilities
    • In-house Production Trends - Technology adoption and capability development
  • Metal Printing Technologies Analysis: 
    • Powder Bed Fusion Technologies:
    • Directed Energy Deposition:
    • Binder Jetting Technologies:
    • Ultrasonic Additive Manufacturing (UAM) - Process characteristics and applications
    • Emerging Technologies
  • Materials and Feedstock Analysis:
    • Metal Powder Systems
    • Alternative Feedstock Systems
  • Compatible Metal Materials Analysis
  • Market Applications and End-User Analysis:
    • Aerospace and Defense Applications
    • Medical and Healthcare Applications
    • Automotive Industry Applications
    • Energy and Oil & Gas Sector
    • Railway and Transportation
    • Mining and Heavy Industry
    • Tooling and Manufacturing
    • Construction Industry
    • Electronics and Communications
  • In-depth profiles of 92 market players.

Table of Contents

1 EXECUTIVE SUMMARY
1.1 Overview
1.1.1 Primary Categories
1.1.2 Metal AM Manufacturing Landscape
1.1.3 Technology Landscape
1.1.4 Investment Landscape
1.2 Market Drivers and Restraints
1.3 The Market in China
1.4 International Trade and Tariffs
1.5 Technology Trends
1.6 Service Provision in the Metal Manufacturing Ecosystem
1.7 Metal AM Global Market Forecasts 2025-2036
1.7.1 Installed base 2025-2036 (Units)
1.7.2 Hardware revenue forecast 2025-2036
1.7.3 Material forecast
1.7.3.1 By feedstock 2025-2036
1.7.3.2 By technology 2025-2036
1.7.3.3 By alloy 2025-2036
1.8 The Metal Additive Manufacturing Ecosystem

2 INTRODUCTION
2.1 3D printing processes
2.1.1 Material-Process Compatibility
2.2 Metal Additive Manufacturing Adoption
2.3 Market Evolution
2.4 Metal AM Market Business Models
2.5 Metal Printers Performance
2.5.1 Build volume capabilities
2.5.2 Build rate
2.5.3 Z resolution
2.5.4 XY Resolution
2.5.5 Price vs build volume
2.5.6 Price vs build rate
2.5.7 Price vs Z resolution
2.5.8 Build rate vs build volume
2.5.9 Build rate vs Z resolution

3 METAL AM MARKET ANALYSIS
3.1 Market Players in Metal AM Printers
3.2 Market Players in Metal Materials and Powders
3.3 Recent Financial Performance
3.4 Economic conditions affecting the Metal AM Market
3.5 Supply chain challenges
3.6 International trade tensions and tariff implementations
3.7 Technology Landscape
3.8 Laser PBF Hardware Market
3.9 Alloys
3.10 Investment and Funding
3.11 Market Trends
3.11.1 Affordable 3D printing systems
3.11.2 Large-format laser powder bed fusion systems
3.11.3 Sustainability
3.11.4 Electron beam melting technology
3.11.5 The Metal AM market in China
3.11.6 Development of metal binder jetting technology
3.11.7 Service provision expansion
3.12 3D Printing Service Bureaus
3.12.1 Introduction
3.12.2 Service bureau operations
3.12.3 Design for additive manufacturing (DfAM)
3.12.4 Challenges
3.12.5 Companies
3.12.5.1 Leading metal additive manufacturing service bureaus
3.12.5.2 Part manufacturers
3.12.6 In-house production

4 METAL PRINTING PROCESSES
4.1. Metal printing technologies
4.1.1 Powder bed fusion
4.1.1.1 Direct metal laser sintering (DMLS) or selective laser melting (SLM)
4.1.1.1.1 Overview
4.1.1.1.2 Selective Laser Sintering (SLS)
4.1.1.1.3 Selective Laser Melting (SLM)
4.1.1.1.4 Capabilities
4.1.1.1.5 Advantages & Limitations
4.1.1.2 Electron beam melting (EBM)
4.1.1.2.1 Overview
4.1.1.2.2 Specifications and Performance Characteristics
4.1.2 Directed energy deposition
4.1.2.1 Powder (or blown powder)
4.1.2.1.1 Overview
4.1.2.1.2 System Capabilities and Applications
4.1.2.1.3 Advantages & Limitations
4.1.2.2 Wire
4.1.2.2.1 Overview
4.1.2.2.2 Capabilities and Applications
4.1.3 Binder jetting
4.1.3.1 Metal binder jetting
4.1.3.1.1 Overview
4.1.3.1.2 Processing
4.1.3.2 Sand binder jetting
4.1.3.2.1 Overview
4.1.3.2.2 Advantages
4.1.3.2.3 Sintering Optimization
4.1.4 Ultrasonic additive manufacturing (UAM)
4.1.4.1.1 Overview
4.1.4.1.2 Characteristics and Capabilities
4.1.4.1.3 Applications
4.2 Emerging metal printing technologies
4.2.1 Material Extrusion
4.2.1.1 Metal-polymer filament (MPFE)
4.2.1.2 Metal-polymer pellet
4.2.1.3 Metal paste
4.2.2 Digital light processing (DLP)
4.2.3 Resin-Based Processes
4.2.4 Material jetting
4.2.4.1 Nanoparticle jetting (NPJ)
4.2.4.2 Liquid metal or magnetohydrodynamic deposition
4.2.4.3 Electrochemical deposition
4.2.4.4 Material jetting

5 METAL MATERIALS FOR 3D PRINTING
5.1 Metal powders
5.1.1 Metal AM Feedstocks
5.1.2 Powder morphology
5.1.3 Powder production
5.1.3.1 Atomization
5.1.3.2 Electrolysis
5.1.4 Material compatibility
5.1.5 Powder suppliers
5.1.6 Titanium powder
5.1.6.1 Overview
5.1.6.2 Companies
5.1.7 Recycled titanium feedstocks
5.1.8 Post-processing
5.1.9 Barriers and limitations
5.2 Other metal feedstocks
5.2.1 Metal wire feedstocks
5.2.2 Metal-polymer filaments and pellets
5.2.3 Metal-photopolymer resins

6 COMPATIBLE METAL MATERIALS
6.1 Alloy Systems
6.1.1 Overview
6.1.2 Properties
6.2 Aluminum and aluminum alloys
6.2.1 Overview
6.2.2 Advanced aluminum alloys
6.2.3 Aluminum alloy systems and metal-matrix composites
6.3 Copper and bronze
6.3.1 Overview
6.3.2 Copper additive manufacturing
6.3.3 Alloy development strategies
6.3.4 Applications
6.4 Cobalt and alloys
6.5 Nickel alloy
6.5.1 Inconel 625
6.5.2 Inconel 718
6.6 Precious metals and alloys
6.7 Steel
6.7.1 Maraging steel 1.2709
6.7.2 15-5PH stainless steel
6.7.3 17-4PH stainless steel
6.7.4 316L stainless steel
6.8 Titanium and alloys
6.9 High entropy alloys
6.10 Amorphous alloys
6.11 Multi-material solutions
6.12 Materials informatics
6.13 Tungsten powder
6.14 Nanomaterials

7 METAL 3D PRINTING MARKETS AND APPLICATIONS
7.1 Aerospace and Defence
7.1.1 Market overview
7.1.2 Applications
7.1.2.1 Fuel nozzles
7.1.2.2 Propulsion systems
7.1.2.3 Engine components
7.1.2.4 Aircraft structural components
7.1.2.5 Gearboxes
7.1.2.6 Satellites
7.1.2.7 Rockets
7.1.2.8 Thermal management
7.2 Medical
7.2.1 Overview
7.2.2 Applications
7.2.2.1 Healthcare
7.2.2.2 Medical Devices
7.2.2.2.1 Titanium alloy systems
7.2.2.2.2 Hip replacement
7.2.2.3 Reconstructive surgery
7.2.2.4 Implants
7.2.2.5 Veterinary applications
7.2.2.6 Dental
7.3 Automotive
7.3.1 Overview
7.3.2 Applications
7.3.2.1 Production components
7.3.2.2 High-performance brake caliper
7.4 Energy and oil & gas
7.4.1 Overview
7.4.2 Applications
7.4.2.1 Turbine components
7.4.2.2 High-temperature applications
7.5 Railway and transportation
7.5.1 Overview
7.5.2 Applications
7.5.2.1 Fleet maintenance
7.5.2.2 Remote operations
7.6 Mining and heavy industry
7.6.1 Overview
7.6.2 Applications
7.6.2.1 Mining equipment
7.6.2.2 Remote area applications
7.7 Tooling and manufacturing
7.7.1 Overview
7.7.2 Applications
7.7.2.1 Complex tooling
7.8 Construction
7.8.1 Overview
7.8.2 Applications
7.8.2.1 Facades
7.8.2.2 Bridges
7.8.2.3 Structural optimization applications
7.9 Electronics and communications
7.9.1 Overview
7.9.2 Applications
7.9.2.1 RF antennas
7.9.2.2 Thermal management

8 COMPANY PROFILES (92 company profiles)
9 APPENDIX
9.1 Glossary
9.2 Scope of report

10 REFERENCES
LIST OF TABLES
Table 1. Primary Categories of Metal Additive Manufacturing
Table 2. Metal AM Technology Performance
Table 3. Investment Activity 2024
Table 4. Metal Additive Manufacturing Growth Drivers and Restraints
Table 5. Metal Additive Manufacturing Technology Trends
Table 6. Global Market Forecast Summary 2025-2036 (USD Billions)
Table 7. Installed Base Forecast by Technology (Units)
Table 8. Global Hardware Revenue Forecast by Technology (USD Millions)
Table 9. Global Material Revenue Forecast by Feedstock Type (USD Millions) 2025-2036
Table 10. Global Materials Forecast by Technology (USD Millions)
Table 11. Global Material Revenue Forecast by Alloy Category (USD Millions)
Table 12. Industry Ecosystem Key Players Analysis
Table 13. Additive Manufacturing Process Categories and Fundamental Characteristics
Table 14. Material-Process Compatibility Assessment
Table 15. Value Proposition Analysis Across Application Domains
Table 16. Metal AM Historical Development Timeline and Characteristics
Table 17. Business Model Analysis and Comparison
Table 18. Technology Performance Overview and Comparison
Table 19. Maximum Build Volume Capabilities and Scaling Characteristics
Table 20. Build Rate Performance Comparison and Analysis
Table 21. Z-Resolution Capabilities and Quality Impact
Table 22. XY Resolution Performance and Applications
Table 23. Price vs Build Volume Economic Analysis
Table 24. Price vs Z Resolution Economic Analysis
Table 25. Build Rate vs Build Volume Performance Matrix
Table 26. Build Rate vs Z Resolution Trade-off Analysis
Table 27. Performance Extremes and Boundaries
Table 28. Metal 3D Printer Companies and Products
Table 29. Metal Materials and Powder Companies
Table 30. Public Company Financial Performance 2024
Table 31. Trade Policy Impact Assessment
Table 32. Technology Market Share Evolution to 20236
Table 33. Laser PBF Hardware Market Share
Table 34. Investment Activity Analysis 2024
Table 35. Private Funding Evolution 2021-2024
Table 36. Affordable Metal AM System Categories
Table 37. Large-format LPBF Capabilities and Applications
Table 38. Large-format LPBF System Capabilities and Market
Table 39. Sustainability in Metal AM Materials
Table 40. Metal AM Service Market Segmentation and Growth Analysis
Table 41. Service Bureau Categories and Capabilities
Table 42. Service Bureau Core Functions
Table 43. Service Bureau Value Proposition Analysis
Table 44. DfAM Service Capabilities and Customer Benefits
Table 45. Service Bureau Challenge Categories and Impact
Table 46. Leading Metal AM Service Bureau Companies
Table 47. Proprietary Technology Manufacturers Analysis
Table 48. In-House Production Implementation Factors
Table 49. Metal AM Technologies Comparison Table
Table 50. DMLS/SLM System Specifications and Capabilities
Table 51. EBM Technology Specifications and Performance Characteristics
Table 52. Powder DED System Capabilities and Applications
Table 53. Wire DED Technology Comparison and Capabilities
Table 54. Metal Binder Jetting Process Chain Analysis
Table 55. Sand Binder Jetting Capabilities and Economics
Table 56. Binder Jetting Technology Enhancement Areas
Table 57. UAM Process Characteristics and Capabilities
Table 58. Emerging Technologies
Table 59. MPFE System Capabilities and Market Positioning
Table 60. Metal Pellet Extrusion Development Status
Table 61. Metal Paste Extrusion Applications and Capabilities
Table 62. Metal DLP Development Status and Capabilities
Table 63. NPJ Technology Capabilities and Applications
Table 64. Liquid Metal Deposition Technology Variants
Table 65. Electrochemical Deposition Characteristics and Capabilities
Table 66. Cold Spray Technology Applications and Capabilities
Table 67. Metal AM Feedstock Options Comparison
Table 68. Powder Morphology Characteristics and Impact
Table 69. Metal Powder Production Techniques Comparison
Table 70. Process Impact on Powder Characteristics
Table 71. Quality Assessment Parameters
Table 72. Atomization Technology Comparison and Characteristics
Table 73. Atomization Process Impact on Powder Characteristics
Table 74. Electrolytic Powder Production Assessment
Table 75. Metal-Technology Compatibility Assessment
Table 76. Metal Powder Suppliers by Category
Table 77. Suppliers by Atomization Technology Specialization
Table 78. Main Titanium Powder Suppliers
Table 79. Secondary Titanium Powder Suppliers
Table 80. Recycled Titanium Feedstock Options and Characteristics
Table 81. Post-Processing Operations and Requirements
Table 82. Powder Utilization Barriers and Impact Assessment
Table 83. Metal Wire Feedstock Characteristics and Applications
Table 84. Metal-Polymer Feedstock Systems Comparison
Table 85. Metal-Photopolymer Resin Development Status
Table 86. Metal Alloy Categories and Key Characteristics
Table 87. Aluminum Alloy Portfolio for Additive Manufacturing
Table 88. Emerging Aluminum Alloy Development Status
Table 89. Emerging Aluminum Materials Development
Table 90. Copper Alloy Systems for Additive Manufacturing
Table 91. Copper AM Technology Development Status
Table 92. Copper Alloy Development Priorities and Status
Table 93. Cobalt Alloy Systems for Additive Manufacturing
Table 94. Precious Metal AM Applications and Characteristics
Table 95. 15-5PH Stainless Steel Applications and Properties
Table 96. Titanium Alloys for Additive Manufacturing
Table 97. High Entropy Alloys for Additive Manufacturing
Table 98. Amorphous Alloy Systems and Applications
Table 99. Multi-Material AM Applications and Capabilities
Table 100.Materials Informatics Implementation Status
Table 101. Tungsten AM Applications
Table 102. Nanomaterials in Metal AM Applications
Table 103. Aerospace Metal AM Application Categories
Table 104. GE Aviation Expanded AM Applications
Table 105. Boeing 787 Titanium AM Applications
Table 106. Satellite AM Applications and Requirements
Table 107. Medical Titanium Alloy Systems and Applications
Table 108. Automotive Metal AM Applications
Table 109. Energy Sector Metal AM Applications
Table 110. Railway and Transportation Applications
Table 111. Mining and Heavy Industry Applications
Table 112. Tooling and Manufacturing Applications
Table 113. Construction Industry Applications
Table 114. Electronics and Communications Applications

LIST OF FIGURES
Figure 1. Graphical representation of AM processes applicable to metals
Figure 2. Global Market Forecast Summary 2025-2036 (USD Billions)
Figure 3. Installed Base Forecast by Technology (Units)
Figure 4. Global Hardware Revenue Forecast by Technology (USD Millions)
Figure 5. Global Material Revenue Forecast by Feedstock Type (USD Millions) 2025-2036
Figure 6. Global Materials Forecast by Technology (USD Millions)
Figure 7. Global Material Revenue Forecast by Alloy Category (USD Millions).
Figure 8. Workflow Diagram of Metal Additive Manufacturing
Figure 9. AM based on Electron Beam Melting
Figure 10. Metal Additive Manufacturing Technologies
Figure 11. Schematic of SLS Process
Figure 12. Selective Laser Melting
Figure 13. Schematic of binder jetting
Figure 14. Sheet Lamination AM by UAM technology
Figure 15. Schematic of extrusion base AM technology
Figure 16. 3D Systems Metal AM printers
Figure 17. The AconityTWO from Aconity3D
Figure 18. The Fusion S LPBF printer (left) paired with its integrated powder handling system
Figure 19. AddUp Machine
Figure 20. MetalFab 300 Flex
Figure 21. ADMAFLEX series
Figure 22. AL3D-METAL
Figure 23. BLT 3D printers
Figure 24. The Studio System’s printer (left) and furnace (right)
Figure 25. EOS M 400 series
Figure 26. EP-M2050 3D metal printer
Figure 27. Exaddon CERES Print System
Figure 28. Grob GMP300
Figure 29. LUMEX Avance-25
Figure 30. MX3D’s M1 Metal AM System shown in multi-unit configuration
Figure 31. SLM 500
Figure 32. One Click Metal products
Figure 33. pam o2 MC 3D printer
Figure 34. Print Genius400 XL
Figure 35. Conflux 1 printer
Figure 36. RenAM 500
Figure 37. Alba 500
Figure 38. Sharebot metalONE
Figure 39. MYSINT100
Figure 40. The Sodick LPM325S
Figure 41. SPEE3D printers
Figure 42. The TKF1000 System from Titomic
Figure 43. The AMCELL 8300
Figure 44. TruPrint 3000
Figure 45. ValCUn Minerva
Figure 46. The Sapphire XC
Figure 47. To the left, the XM200G; to the right, the XM300G
Figure 48. The X Carmel 5000
Figure 49. iSLM160

Companies Mentioned (Partial List)

A selection of companies mentioned in this report includes, but is not limited to:

  • 3D Spark GmbH
  • 3D Systems
  • 3D Architech
  • 3DEO
  • 3D4MEC
  • 3T Additive Manufacturing
  • 6K Additive
  • Aconity3D GmbH
  • ADDere
  • Addilan
  • Addimetal
  • ADDiTEC
  • AddUp
  • Additive Industries
  • Admatec Additive Solutions B.V.
  • AIM3D
  • Alloyed
  • Alpha Laser
  • Amaero Inc.
  • AMCM GmbH
  • AMFREE
  • APWORKS
  • Atomik AM
  • Aurora Labs
  • Avimetal Additive
  • Beehive Industries
  • Bright Laser Technologies (BLT)
  • Caracol
  • CharmRay
  • Colibirum Additive
  • Constellium
  • Desktop Metal
  • Divergent Technologies Inc.
  • DMG Mori
  • DN Solutions
  • Elementum 3D
  • EOS Gmbh
  • Eplus3D
  • Equispheres
  • Exaddon AG
  • ExOne
  • Exponential Technologies
  • Fabric8 Labs
  • Farsoon Technologies