Metal Gathering Machines - Global Strategic Business Report

The global market for Metal Gathering Machines was valued at US$479.7 Million in 2024 and is projected to reach US$572.5 Million by 2030, growing at a CAGR of 3.0% from 2024 to 2030. This comprehensive report provides an in-depth analysis of market trends, drivers, and forecasts, helping you make informed business decisions. The report includes the most recent global tariff developments and how they impact the Metal Gathering Machines market.

Global Metal Gathering Machines Market - Key Trends & Drivers Summarized

What Roles Do Metal Gathering Machines Play in Industrial Forming Processes Today?

Metal gathering machines serve as integral components in hot and warm forging operations, particularly where volume accumulation and pre-forming of heated metal blanks are required before shaping. These machines use hydraulic or mechanical force to gather molten or softened metal into a compact form, optimizing it for subsequent forming stages such as upsetting, heading, or extrusion. Typically used with materials such as aluminum, steel, brass, and copper alloys, metal gathering machines enable precise control over mass distribution, critical for ensuring part uniformity and structural integrity in automotive, aerospace, and heavy equipment components.

Their relevance has grown in line with the manufacturing sector's pursuit of energy-efficient and waste-minimizing forming techniques. In industries where structural parts require high strength-to-weight ratios and minimal post-processing, the controlled deformation enabled by gathering operations becomes foundational. Metal gathering machines play a vital preparatory role in the production of shafts, rods, fasteners, valves, and precision-engineered components where billet preparation affects downstream productivity and dimensional consistency.

How Are Technological Advancements Reshaping the Capabilities of Metal Gathering Machines?

Modern metal gathering machines are evolving through the integration of CNC-based process controls, closed-loop feedback systems, and improved thermal management mechanisms. These upgrades allow operators to monitor material flow, billet temperature, stroke timing, and tool wear with unprecedented precision. Hydraulic variants are now equipped with proportional control valves, real-time temperature sensors, and servo-motor-driven actuators for more consistent force application and smoother stroke transitions.

In terms of design, recent machines feature quick-change tooling systems, water-cooled dies, and integrated billet shearing stations that reduce setup times and increase throughput. Some high-end models offer automatic billet feeding and ejection systems, facilitating continuous production cycles in high-volume settings. Additionally, the advent of Industry 4.0 practices is enabling real-time data acquisition from gathering systems, aiding in predictive maintenance and energy optimization.

The emphasis on advanced materials such as high-strength steel and lightweight alloys has also prompted the development of machines with greater force capabilities and multi-directional gathering options. Innovations in die materials-such as tungsten-carbide composites or ceramic-coated surfaces-are improving tool life and heat resistance, making metal gathering suitable for complex geometries and tight-tolerance applications.

Which End-Use Sectors and Regional Markets Are Driving Demand for Metal Gathering Machines?

The automotive sector remains a dominant user of metal gathering machines, especially for forging crankshafts, steering knuckles, suspension components, transmission gears, and valve parts. As internal combustion engine (ICE) vehicles continue to be replaced or complemented by electric vehicles (EVs), new forging needs are emerging for lightweight, high-durability components such as motor housings and drive train elements-many of which rely on precision pre-forming using gathering operations.

The aerospace industry also leverages metal gathering to manufacture landing gear, actuator housings, turbine shafts, and structural linkages, where grain flow orientation and fatigue resistance are paramount. In industrial machinery, construction equipment, and energy sectors (including oil & gas and wind turbine components), the use of large-diameter forgings necessitates accurate billet preparation using gathering systems.

Geographically, Asia-Pacific leads the global market, driven by robust manufacturing bases in China, Japan, South Korea, and India. Europe follows closely, with Germany, Italy, and Eastern European nations investing in high-precision forming technologies to serve automotive and defense exports. North America continues to witness upgrades in legacy forging facilities, often incorporating digitalized gathering machines as part of broader modernization efforts. Latin America and the Middle East are witnessing gradual uptake as infrastructure and metal forming capacities expand.

What Is Fueling Growth in the Metal Gathering Machines Market Globally?

The growth in the global metal gathering machines market is driven by several factors, including rising demand for high-strength forged components in transportation, energy, and machinery sectors, along with a renewed push toward process automation and thermal efficiency in forging lines. The trend toward lightweighting in automotive and aerospace industries-while maintaining structural integrity-requires precisely gathered billets, making gathering systems indispensable to upstream forming stages.

Technological advancements in sensor integration, process modeling, and tool material science are also enhancing the appeal of these machines by improving yield rates, cycle times, and reliability. Moreover, increasing adoption of hybrid forming systems-combining gathering, upsetting, and extrusion in single-cell configurations-is boosting equipment utilization rates and making operations more compact and energy-efficient.

Environmental regulations and cost pressures are pushing metal formers to reduce scrap generation and improve input material efficiency. Metal gathering machines support these objectives by delivering billet consistency and optimized volume distribution, thereby reducing downstream trimming and machining waste. As global infrastructure investments rebound and mobility paradigms shift, the need for sophisticated, high-throughput forging setups is expected to sustain long-term demand for next-generation metal gathering machines.

Scope of the Report

The report analyzes the Metal Gathering Machines market, presented in terms of market value (USD). The analysis covers the key segments and geographic regions outlined below:

• Segments: Type (Welding Robots, Soldering Robots, Brazing Robots, Cutting Robots, Other Types); Lifting Capacity (Below 3 Tons Capacity, 4 - 6 Tons Capacity, 7 - 9 Tons Capacity, Above 10 Tons Capacity); Application (Assembly Application, Welding Application, Cutting Application, Material Handling Application, Inspection Application, Other Applications); End-Use (Automotive End-Use, Aerospace End-Use, Electronics End-Use, Construction End-Use, Metal Fabrication End-Use, Other End-Uses).
• Geographic Regions/Countries: World; United States; Canada; Japan; China; Europe (France; Germany; Italy; United Kingdom; Spain; Russia; and Rest of Europe); Asia-Pacific (Australia; India; South Korea; and Rest of Asia-Pacific); Latin America (Argentina; Brazil; Mexico; and Rest of Latin America); Middle East (Iran; Israel; Saudi Arabia; United Arab Emirates; and Rest of Middle East); and Africa.

Key Insights:

• Market Growth: Understand the significant growth trajectory of the Welding Robots segment, which is expected to reach US$250.8 Million by 2030 with a CAGR of a 3.2%. The Soldering Robots segment is also set to grow at 1.9% CAGR over the analysis period.
• Regional Analysis: Gain insights into the U.S. market, valued at $130.7 Million in 2024, and China, forecasted to grow at an impressive 5.7% CAGR to reach $112.2 Million by 2030. Discover growth trends in other key regions, including Japan, Canada, Germany, and the Asia-Pacific.

Why You Should Buy This Report:

• Detailed Market Analysis: Access a thorough analysis of the Global Metal Gathering Machines Market, covering all major geographic regions and market segments.
• Competitive Insights: Get an overview of the competitive landscape, including the market presence of major players across different geographies.
• Future Trends and Drivers: Understand the key trends and drivers shaping the future of the Global Metal Gathering Machines Market.
• Actionable Insights: Benefit from actionable insights that can help you identify new revenue opportunities and make strategic business decisions.

Key Questions Answered:

• How is the Global Metal Gathering Machines Market expected to evolve by 2030?
• What are the main drivers and restraints affecting the market?
• Which market segments will grow the most over the forecast period?
• How will market shares for different regions and segments change by 2030?
• Who are the leading players in the market, and what are their prospects?

Report Features:

• Comprehensive Market Data: Independent analysis of annual sales and market forecasts in US$ Million from 2024 to 2030.
• In-Depth Regional Analysis: Detailed insights into key markets, including the U.S., China, Japan, Canada, Europe, Asia-Pacific, Latin America, Middle East, and Africa.
• Company Profiles: Coverage of players such as ABB, AMADA HOLDINGS CO., LTD., AP&T, Comau S.p.A., Daihen Corporation and more.
• Complimentary Updates: Receive free report updates for one year to keep you informed of the latest market developments.

Some of the 36 companies featured in this Metal Gathering Machines market report include:

• ABB
• AMADA HOLDINGS CO., LTD.
• AP&T
• Comau S.p.A.
• Daihen Corporation
• DENSO Corporation
• ESAB (Colfax Corporation)
• ETA Technology
• Fanuc Corporation
• Fronius International GmbH
• Harris (Sierra Int'l Machinery)
• KUKA AG
• Lincoln Electric Holdings, Inc.
• Metso Outotec
• Mitsubishi Electric Corporation
• Murata Machinery, Ltd.
• Nachi-Fujikoshi Corporation
• Panasonic Corporation
• Primetals Technologies
• Yaskawa Electric Corporation

This edition integrates the latest global trade and economic shifts into comprehensive market analysis. Key updates include:

• Tariff and Trade Impact: Insights into global tariff negotiations across 180+ countries, with analysis of supply chain turbulence, sourcing disruptions, and geographic realignment. Special focus on 2025 as a pivotal year for trade tensions, including updated perspectives on the Trump-era tariffs.
• Adjusted Forecasts and Analytics: Revised global and regional market forecasts through 2030, incorporating tariff effects, economic uncertainty, and structural changes in globalization. Includes historical analysis from 2015 to 2023.
• Strategic Market Dynamics: Evaluation of revised market prospects, regional outlooks, and key economic indicators such as population and urbanization trends.
• Innovation & Technology Trends: Latest developments in product and process innovation, emerging technologies, and key industry drivers shaping the competitive landscape.
• Competitive Intelligence: Updated global market share estimates for 2025 (E), competitive positioning of major players (Strong/Active/Niche/Trivial), and refined focus on leading global brands and core players.
• Expert Insight & Commentary: Strategic analysis from economists, trade experts, and domain specialists to contextualize market shifts and identify emerging opportunities.