The North America foam market size was estimated at USD 21.85 billion in 2024 and is projected to reach USD 35.04 billion by 2033, growing at a CAGR of 5.1% from 2025 to 2033. The market is projected to grow steadily, fueled by increasing demand from important industries like packaging, construction, automotive, and furniture.
The growth of e-commerce is greatly enhancing the need for protective and cushioning foams, while tougher insulation regulations and the transition toward lighter automotive materials are also promoting foam usage throughout the region.
The North America foam industry is projected to experience consistent growth, fueled by robust demand in the packaging, automotive, construction, and healthcare industries. Foam materials are essential for improving thermal insulation in buildings, lowering vehicle weight for enhanced fuel efficiency, and providing protective cushioning for packaging and medical uses. The increasing focus on energy-efficient infrastructure, the rise of electric vehicles, and the growth of e-commerce are major factors driving demand in the region. Furthermore, the transition towards recyclable, low-VOC, and bio-based foam products is accelerating, driven by regulatory requirements and corporate sustainability objectives in both the U.S. and Canada.
In North America, increasing urbanization, continuous improvements in infrastructure, and the swift growth of cold chain logistics are leading to a higher demand for foam across various sectors. As producers focus on performance, longevity, and compliance with environmental regulations, the need for advanced foam materials in insulation, protective packaging, and temperature-sensitive transportation is projected to rise consistently in the future.
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The growth of e-commerce is greatly enhancing the need for protective and cushioning foams, while tougher insulation regulations and the transition toward lighter automotive materials are also promoting foam usage throughout the region.
The North America foam industry is projected to experience consistent growth, fueled by robust demand in the packaging, automotive, construction, and healthcare industries. Foam materials are essential for improving thermal insulation in buildings, lowering vehicle weight for enhanced fuel efficiency, and providing protective cushioning for packaging and medical uses. The increasing focus on energy-efficient infrastructure, the rise of electric vehicles, and the growth of e-commerce are major factors driving demand in the region. Furthermore, the transition towards recyclable, low-VOC, and bio-based foam products is accelerating, driven by regulatory requirements and corporate sustainability objectives in both the U.S. and Canada.
In North America, increasing urbanization, continuous improvements in infrastructure, and the swift growth of cold chain logistics are leading to a higher demand for foam across various sectors. As producers focus on performance, longevity, and compliance with environmental regulations, the need for advanced foam materials in insulation, protective packaging, and temperature-sensitive transportation is projected to rise consistently in the future.
North America Foam Market Report Segmentation
This report forecasts revenue growth at the regional and country levels and provides an analysis of the latest industry trends in each of the sub-segments from 2021 to 2033. For this study, the analyst has segmented the North America foam market report based on type, application, and country:- Type Outlook (Volume, Kilotons; Revenue, USD Million, 2021 - 2033)
- Polyurethane Foam
- Polystyrene Foam
- PVC Foam
- Phenolic Foam
- Polyolefin Foam
- Polyethylene Foam
- Polypropylene Foam
- Melamine Foam
- Other Foam Types
- Application Outlook (Volume, Kilotons; Revenue, USD Million, 2021 - 2033)
- Packaging
- Food & Beverage packaging
- Industrial protective packaging
- Consumer Electronics Packaging
- E-Commerce Mailers & Shipping
- Pharmaceuticals & healthcare packaging
- Building & Construction
- Insulation boards (walls, roofs, floors)
- Soundproofing/acoustic panels
- HVAC duct insulation
- Sealants & gap fillers
- Waterproofing membranes
- Furniture & Bedding
- Mattresses
- Upholstered furniture cushions
- Office chairs
- Foam toppers & pads
- Automotive
- Seating foam
- Interior trim & headliners
- Acoustic insulation
- Bumper & crash pads
- Air filters & HVAC foams
- Other Applications
- Country Outlook (Volume, Kilotons; Revenue, USD Million, 2021 - 2033)
- North America
- U.S.
- Canada
- Mexico
Why should you buy this report?
- Comprehensive Market Analysis: Gain detailed insights into the global market across major regions and segments.
- Competitive Landscape: Explore the market presence of key players worldwide.
- Future Trends: Discover the pivotal trends and drivers shaping the future of the global market.
- Actionable Recommendations: Utilize insights to uncover new revenue streams and guide strategic business decisions.
This report addresses:
- Market intelligence to enable effective decision-making
- Market estimates and forecasts from 2018 to 2030
- Growth opportunities and trend analyses
- Segment and regional revenue forecasts for market assessment
- Competition strategy and market share analysis
- Product innovation listing for you to stay ahead of the curve
- COVID-19's impact and how to sustain in these fast-evolving markets
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Table of Contents
Chapter 1 Methodology and Scope
Chapter 2 Executive Summary
Chapter 3 North America Foam Market: Variables and Trends
Chapter 4 North America Foam Market: Type Estimates & Trend Analysis
Chapter 5 North America Foam Market: Application Estimates & Trend Analysis
Chapter 6 North America Foam Market: Country Estimates & Trend Analysis
Chapter 7 North America Foam Market: Competitive Landscape
Chapter 8 North America Foam Market: Company Profiles
List of Tables
List of Figures
Companies Mentioned
- Arkema Group
- Armacell International S.A.
- BASF SE
- Borealis AG
- SABIC
- Japan Polypropylene Corporation
- Braskem
- Exxon Mobil Corporation
- LyondellBasell Industries Holdings B.V.
- Huntsman Corporation
- Evonik Industries AG
- Covestro AG
- Fritz Nauer AG (acquired by Recticel NV)
- Koepp Schaum GmbH
- JSP Corporation
- Polymer Technologies, Inc.
- Recticel NV
- Rogers Corporation
- SEKISUI ALVEO AG
- Synthos S.A.
- DuPont de Nemours, Inc.
- Trelleborg AB
- Zotefoams plc
- Woodbridge Foam Corporation
- Sealed Air Corporation
Table Information
Report Attribute | Details |
---|---|
No. of Pages | 120 |
Published | July 2025 |
Forecast Period | 2024 - 2033 |
Estimated Market Value ( USD | $ 21.85 Billion |
Forecasted Market Value ( USD | $ 35.04 Billion |
Compound Annual Growth Rate | 5.1% |
Regions Covered | North America |
No. of Companies Mentioned | 25 |