Advanced Protective Gear and Armor Market Report 2025

The advanced protective gear and armor market size has grown strongly in recent years. It will grow from $16.29 billion in 2024 to $17.71 billion in 2025 at a compound annual growth rate (CAGR) of 8.7%. The growth during the historical period can be attributed to a rise in civil unrest incidents, increased focus on combat readiness programs, expanded border security operations, growth in private security services, and a rise in urban warfare situations.

The advanced protective gear and armor market size is expected to see strong growth in the next few years. It will grow to $24.52 billion in 2029 at a compound annual growth rate (CAGR) of 8.5%. The expected growth in the forecast period is driven by escalating security threats and ongoing defense modernization, a rising demand for lightweight and portable protective gear, heightened emphasis on personal safety, increasing instances of urban unrest and terrorism, and a growing number of military conflicts. Key trends anticipated during this period include technological innovations, the use of smart sensors, development of high-performance protective equipment, advancements in armor technologies, and the integration of wearable technology.

The growing demand for addressing security threats and advancing defense modernization is expected to drive the growth of the advanced protective gear and armor market moving forward. Security threats refer to emerging or evolving dangers to national safety, while defense modernization involves updating and enhancing military capabilities to effectively counter these risks. Increasing geopolitical tensions are fueling this demand as countries seek to strengthen their military equipment and surveillance systems. Advanced protective gear and armor improve soldier safety, mobility, and combat effectiveness by using lightweight, high-strength materials combined with integrated technologies. For example, in February 2024, the Institute for Economics and Peace, an Australia-based think tank, reported that deaths from terrorism rose by 22% in 2023, reaching 8,352, with attacks becoming notably more deadly averaging 2.5 deaths per incident compared to 1.6 in 2022. Thus, the rising need for addressing security threats and defense modernization is propelling the advanced protective gear and armor market.

Leading companies in the advanced protective gear and armor market are focusing on creating innovative products like ballistic helmets to improve soldier protection. Ballistic helmets are specialized headgear designed to absorb and deflect bullets, shrapnel, and other battlefield hazards. For instance, in November 2023, MKU Limited, an India-based defense firm specializing in protective gear and armor, introduced the Kavro Doma 360 helmet. This advanced, boltless ballistic helmet offers uniform rifle-rated protection across all areas of the head without requiring additional armor. It also provides operational flexibility through modular accessory integration, allowing seamless attachment of mission-critical equipment such as night vision devices, communication systems, face shields, and tactical lights.

In January 2025, Caliber Armor, a US-based provider of body armor and protective solutions, formed a partnership with Double Tap Industries to broaden their tactical gear offerings. This collaboration aims to deliver a wider range of advanced protective equipment, including body armor, ballistic shields, and plate carriers - to military, law enforcement, and civilian customers. By leveraging shared resources and distribution channels, both companies intend to foster growth and innovation. Double Tap Industries is a US-based manufacturer specializing in shooting and tactical accessories.

Major players in the advanced protective gear and armor market are General Dynamics, Rheinmetall AG, Samyang Comtech Co. Ltd., Safariland LLC, Avon Protection plc, Point Blank Enterprises Inc., Plasan Sasa Ltd., Miguel Caballero, Miguel Caballero S.A.S., Armor Express Inc., ArmorSource LLC, HighCom Armor Solutions Inc., MARS Armor Ltd., Safeguard Armour Ltd., Onyx Armor LLC, Slate Solutions LLC, Premier Body Armor LLC, Atomic Defense Inc., Bulletproof Zone, Applied Tactical Technologies Inc., Ukrainian Armor LLC, Ceradyne Inc., and Beijing Antaifuyuan Technology Co. Ltd.

North America was the largest region in the advanced protective gear and armor market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in advanced protective gear and armor report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East and Africa. The countries covered in the advanced protective gear and armor market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report’s Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

The sharp hike in U.S. tariffs and the associated trade disputes in spring 2025 are notably impacting the aerospace and defense sector by raising costs for titanium, carbon fiber composites, and avionics materials largely sourced from global suppliers. Defense contractors, locked into fixed-price government contracts, absorb these added costs, while commercial aerospace firms face airline pushback on higher aircraft prices. Delays in component shipments due to customs bottlenecks further disrupt tight production schedules for jets and satellites. The industry is responding by stockpiling critical materials, seeking waivers for defense-related imports, and collaborating with allied nations to diversify supply chain.

Advanced protective gear and armor consist of specialized, high-performance equipment and clothing designed to shield individuals from threats such as ballistic, chemical, biological, thermal, and impact hazards. This category includes items like body armor, helmets, bomb disposal suits, and fire-resistant garments, widely used across military, law enforcement, and industrial safety sectors.

The primary types of advanced protective gear and armor include thermal protective clothing, chemical-resistant clothing, biological protective clothing, ancillary protection apparel, ballistic armor, and others. Thermal protective clothing is specifically engineered to guard against extreme heat and fire, making it essential in industries where burn injuries and heat stress are significant risks. These products are distributed via online platforms, physical retail outlets, third-party distributors, and direct sales channels. Materials used include Kevlar, polyethylene, ceramics, metals, and composite substances, and the gear serves end users in industries such as industrial manufacturing, oil and gas, healthcare, law enforcement, construction, and more.

The advanced protective gear and armor market research report is one of a series of new reports that provides advanced protective gear and armor market statistics, including advanced protective gear and armor industry global market size, regional shares, competitors with a advanced protective gear and armor market share, detailed advanced protective gear and armor market segments, market trends and opportunities, and any further data you may need to thrive in the advanced protective gear and armor industry. This advanced protective gear and armor market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The advanced protective gear and armor market consists of sales of stab-resistant vests, ballistic vests, face shields, cut-resistant gloves, and tactical boots. Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values and are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

This product will be delivered within 1-3 business days.