Vacuum-Optimized Rocket Engines Market Report 2025

The vacuum-optimized rocket engines market size has grown rapidly in recent years. It will grow from $5.46 billion in 2024 to $6.04 billion in 2025 at a compound annual growth rate (CAGR) of 10.7%. The growth during the historic period can be linked to increasing demand for efficient in-space propulsion, a rise in satellite deployments, progress in engine design and materials, growing investments in reusable launch systems, and the expansion of commercial space missions.

The vacuum-optimized rocket engines market size is expected to see rapid growth in the next few years. It will grow to $8.97 billion in 2029 at a compound annual growth rate (CAGR) of 10.4%. The growth during the forecast period can be attributed to rising demand for high-efficiency in-space propulsion, increased use of vacuum-optimized engines in commercial and defense space missions, advancements in additive manufacturing and nozzle design, a surge in satellite launches, and strong support from government and private space initiatives driving the adoption of vacuum-optimized rocket engines. Key trends anticipated in this period include the deployment of vacuum-optimized engines for enhanced performance in space environments, their application in upper-stage and deep space missions to deliver high-efficiency thrust, use in reusable launch systems to lower mission costs, integration into small satellite and orbital transfer vehicles for precise maneuvering, advanced nozzle and material designs that reduce thermal and structural losses, and potential combinations with next-generation propulsion technologies to improve mission flexibility and endurance.

The increasing number of commercial space activities is expected to drive the growth of the vacuum-optimized rocket engines market in the coming years. Commercial space activities involve private sector operations in space, including satellite launches, space tourism, and in-orbit services. The rise in these activities is mainly due to the growing demand for satellite-based internet and communication services that facilitate global connectivity, support remote regions, and promote advancements in technologies such as 5G, the Internet of Things (IoT), and real-time data transmission. Vacuum-optimized rocket engines enhance efficiency and thrust in the vacuum of space, allowing for longer missions, larger payload capacities, and better overall performance in commercial space operations. For example, in January 2024, The Space Foundation, a US non-profit organization, reported that global launch activity reached record highs for the third year in a row, with 223 launch attempts and 212 successful completions in 2023. Additionally, commercial launches increased by 50% compared to 2022. Hence, the rise in commercial space activities is propelling growth in the vacuum-optimized rocket engines market.

Key players in the vacuum-optimized rocket engines market are focusing on developing advanced technologies like autonomous next-generation computational design models to speed up the creation of highly complex propulsion systems. These models use artificial intelligence to autonomously design intricate engine geometries, drastically cutting design times while optimizing performance for different pressure conditions. For instance, in December 2024, LEAP 71, a UAE computational engineering firm, developed a hot-fired 5,000-Newton Aerospike rocket engine designed autonomously by a next-generation computational model. Manufactured in just weeks, this engine was 3D printed as a single copper piece and ignited successfully on its first attempt. It features a toroidal combustion chamber surrounding a central spike, replacing the conventional bell nozzle to improve efficiency at various altitudes. The compact design and performance of this aerospike engine in both atmospheric and vacuum environments represent a major leap in rocket propulsion technology.

In May 2022, Phantom Space Corporation, a US-based space applications company, partnered with Ursa Major to purchase over 200 rocket engines for its Daytona and Laguna launch vehicles. The order includes Hadley engines providing 5,000 pounds of thrust and Ripley engines with 50,000 pounds of thrust, offered in different configurations such as ground test and upper-stage vacuum-optimized variants. This collaboration aims to improve the performance and flexibility of Phantom Space's launch vehicles across a variety of mission types. Ursa Major, also based in the US, specializes in manufacturing rocket propulsion systems, including vacuum-optimized rocket engines.

Major players in the vacuum-optimized rocket engines market are Space Exploration Technologies Corp, Blue Origin Enterprises LP, Relativity Space Inc., ispace Inc., Rocket Lab USA Inc., Firefly Aerospace Inc., AgniKul Cosmos Private Limited, Ursa Major Technologies Inc., Rocket Factory Augsburg AG, Stoke Space Technologies Inc., Isar Aerospace Technologies GmbH, Dawn Aerospace BV, Phase Four Inc., ABL Space Systems Inc., Astra Space Inc., Payload Aerospace SL, Skyrora Limited, Skyroot Aerospace Private Limited, Bellatrix Aerospace Private Limited, LandSpace Technology Corporation Ltd, and ExPace Technology Co Ltd.

North America was the largest region in the vacuum-optimized rocket engine market in 2024. The regions covered in vacuum-optimized rocket engines report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East and Africa. The countries covered in the vacuum-optimized rocket engines market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report’s Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

The sharp hike in U.S. tariffs and the associated trade disputes in spring 2025 are notably impacting the aerospace and defense sector by raising costs for titanium, carbon fiber composites, and avionics materials largely sourced from global suppliers. Defense contractors, locked into fixed-price government contracts, absorb these added costs, while commercial aerospace firms face airline pushback on higher aircraft prices. Delays in component shipments due to customs bottlenecks further disrupt tight production schedules for jets and satellites. The industry is responding by stockpiling critical materials, seeking waivers for defense-related imports, and collaborating with allied nations to diversify supply chain.

A vacuum-optimized rocket engine is a type of rocket engine engineered specifically to operate in the vacuum of space, where atmospheric pressure is minimal or nonexistent. These engines typically have larger nozzles that enable exhaust gases to expand more efficiently, providing increased thrust and better fuel efficiency compared to engines designed for sea-level operation. They are commonly utilized in the upper stages of rockets during space missions.

The main categories of vacuum-optimized rocket engines include cryogenic, hypergolic, solid, liquid, and hybrid types. Cryogenic vacuum-optimized engines use super-cooled liquid propellants, such as liquid oxygen and liquid hydrogen, to achieve high performance and efficiency in space. These engines consist of various components like the nozzle, combustion chamber, turbopump, and others. They serve a range of end users, including aerospace companies, defense sectors, space exploration organizations, and more.

The vacuum-optimized rocket engines market research report is one of a series of new reports that provides vacuum-optimized rocket engines market statistics, including vacuum-optimized rocket engines industry global market size, regional shares, competitors with a vacuum-optimized rocket engines market share, detailed vacuum-optimized rocket engines market segments, market trends and opportunities, and any further data you may need to thrive in the vacuum-optimized rocket engines industry. This vacuum-optimized rocket engines market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The vacuum-optimized rocket engines market consists of sales of complete propulsion units, upper-stage engine systems, and thrust chambers. Values in this market are ‘factory gate’ values, that is, the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values and are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

This product will be delivered within 1-3 business days.