Rocket Abrasion Resistance Coatings Market Report 2025

The rocket abrasion resistance coatings market size has grown strongly in recent years. It will grow from $1.14 billion in 2024 to $1.25 billion in 2025 at a compound annual growth rate (CAGR) of 9.6%. The growth during the historic period can be attributed to a rising number of space missions, increased investments in aerospace research, growing demand for lightweight and high-performance coatings, expanding private sector investments, and a higher frequency of satellite launches.

The rocket abrasion resistance coatings market size is expected to see strong growth in the next few years. It will grow to $1.78 billion in 2029 at a compound annual growth rate (CAGR) of 9.3%. The growth in the forecast period can be attributed to the rising demand for turbines, improvements in aerospace engine efficiency, increased utilization in spaceflight, higher investments in the defense sector, and the expanding adoption of gas turbines. Key trends expected during this period include advancements in nano-ceramic coatings, progress in plasma spray technologies, development of multi-layered coating systems, integration of AI for coating inspection, and innovations in self-healing coating technologies.

The increasing number of space missions is expected to drive the growth of the rocket abrasion resistance coatings market in the coming years. A space mission refers to a planned activity conducted in outer space to explore, study, or achieve scientific or technical goals. The rise in space missions is attributed to the growing demand for improved communication infrastructure via satellite networks and global connectivity. Rocket abrasion resistance coatings are essential in space missions as they protect rocket surfaces from severe wear, friction, and environmental stress encountered during launches and space travel. For example, in September 2022, the Government Accountability Office, a U.S.-based agency, reported that nearly 5,500 satellites were operational in orbit in 2022, with forecasts indicating that an additional 58,000 could be launched by 2030. As such, the increasing frequency of space missions is contributing to the expansion of the rocket abrasion resistance coatings market.

Leading companies in the rocket abrasion resistance coatings industry are concentrating on the development of advanced materials, such as high-performance concrete products, to provide enhanced thermal protection, durability, and structural stability for launch facilities and rocket components exposed to extreme conditions during liftoff. These concrete products are engineered to resist both heat and pressure, shielding infrastructure from damage caused by powerful rocket exhaust and thermal stress. For instance, in January 2025, Imerys S.A., a France-based mining company, introduced Fondag Aerospace, a specialized concrete formulated for the extreme environments of rocket launches. Developed in collaboration with aerospace experts, the product delivers exceptional resistance to heat and abrasion, withstanding temperatures above 6,000°F. Its consistent solidification improves structural strength and minimizes surface wear. Testing has shown a 64% increase in abrasion resistance, leading to less frequent repairs, reduced operational interruptions, and higher efficiency.

In November 2022, Kymera International, a U.S.-based manufacturer of coating solutions, acquired CASL Surface Technologies Corp. for an undisclosed sum. This acquisition enhances Kymera’s offerings by integrating CASL’s expertise in high-performance, wear-resistant coatings with Kymera’s existing portfolio of specialty materials. CASL Surface Technologies Corp., based in Canada, is known for producing metallic and ceramic alloy coatings designed for high-demand applications, including rocket components that require exceptional abrasion resistance.

Major players in the rocket abrasion resistance coatings market are 3M Company, The Sherwin-Williams Company, PPG Industries, Arkema Group, Akzo Nobel N.V., Bodycote, TWI Ltd, NEI Corporation, Precision Coating, Inc, Saint-Gobain Performance Plastics, A&A Company, Flame Spray Coating Co, Cincinnati Thermal Spray, Inc, MesoCoat Inc, Metallisation Ltd., Hardide Coatings, ASB Industries, Thermion, Praxair S.T. Technology Inc., SDC Technologies Inc.

North America was the largest region in the rocket abrasion resistance coatings market in 2024. Europe is expected to be the fastest-growing region in the forecast period. The regions covered in rocket abrasion resistance coatings report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East and Africa. The countries covered in the rocket abrasion resistance coatings market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report’s Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

The sharp hike in U.S. tariffs and the associated trade disputes in spring 2025 are notably impacting the aerospace and defense sector by raising costs for titanium, carbon fiber composites, and avionics materials largely sourced from global suppliers. Defense contractors, locked into fixed-price government contracts, absorb these added costs, while commercial aerospace firms face airline pushback on higher aircraft prices. Delays in component shipments due to customs bottlenecks further disrupt tight production schedules for jets and satellites. The industry is responding by stockpiling critical materials, seeking waivers for defense-related imports, and collaborating with allied nations to diversify supply chain.

Rocket abrasion-resistant coatings are specialized protective layers applied to rocket components to endure extreme wear, high temperatures, and friction encountered during launch and flight. These coatings improve the durability and efficiency of critical parts such as nozzles, combustion chambers, and exhaust systems. They are formulated with advanced materials and applied using precise manufacturing processes.

The primary types of rocket abrasion-resistant coatings include polyurethane, epoxy, silicone, and others. Polyurethane coatings are recognized for their strength and flexibility, providing effective protection against abrasion, surface damage, and environmental exposure on rocket structures. These coatings are produced using various technologies, including solvent-based, water-based, powder coatings, and more. They are used in a wide range of applications across sectors such as aerospace, defense, automotive, marine, and others.

The rocket abrasion resistance coatings market research report is one of a series of new reports that provides rocket abrasion resistance coatings market statistics, including the rocket abrasion resistance coatings industry's global market size, regional shares, competitors with the rocket abrasion resistance coatings market share, detailed rocket abrasion resistance coatings market segments, market trends and opportunities, and any further data you may need to thrive in the rocket abrasion resistance coatings market. This rocket abrasion resistance coatings market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenarios of the industry.

The rocket abrasion resistance coatings market consists of sales of thermal barrier coatings, ceramic coatings, metallic coatings, carbide coatings, and oxide coatings. Values in this market are ‘factory gate’ values, that is, the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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