Polyurethane Foam (PUF) Insulated Sandwich Panels Market Report 2025

The polyurethane foam (PUF) insulated sandwich panels market size has grown strongly in recent years. It will grow from $7.6 billion in 2024 to $8.22 billion in 2025 at a compound annual growth rate (CAGR) of 8.1%. The growth during the historic period can be attributed to the expansion of cold chain logistics, the increase in urban development projects, the rise of quick-service restaurants and food processing units, growing awareness of building sustainability, and the growth of prefabricated structures.

The polyurethane foam (PUF) insulated sandwich panels market size is expected to see strong growth in the next few years. It will grow to $11.08 billion in 2029 at a compound annual growth rate (CAGR) of 7.7%. The growth projected for the forecast period can be attributed to the expansion of e-commerce grocery and food delivery networks, increased investment in cold storage facilities, growth in pharmaceutical and vaccine logistics, the rise of data centers in emerging markets, and growing investments in smart and green buildings. Key trends during this period include the adoption of vacuum insulation and aerogel core materials, hybrid core designs offering multiple performance benefits, advanced automated manufacturing, customized designer finishes with high aesthetic appeal, and innovations in recyclable foam.

The rising demand for cold storage infrastructure is expected to drive the growth of the polyurethane foam (PUF) insulated sandwich panels market in the coming years. Cold storage infrastructure consists of temperature-controlled facilities and systems used to store perishable goods such as food, pharmaceuticals, and chemicals, preserving their quality and extending shelf life. This demand is growing due to the expanding need for efficient preservation and distribution of perishable food items, especially driven by the growth of e-commerce and grocery delivery sectors. PUF insulated sandwich panels play a crucial role in cold storage infrastructure by providing excellent thermal insulation, ensuring consistent low temperatures and energy efficiency to preserve perishable products. For example, according to the China Federation of Logistics & Purchasing (CFLP), as of June 2024, China’s total cold storage capacity reached 237 million cubic meters, reflecting a 7.73% year-over-year increase with 9.42 million cubic meters of new capacity added during the year. Thus, the growing demand for cold storage infrastructure is propelling the polyurethane foam (PUF) insulated sandwich panels market.

Key players in the polyurethane foam (PUF) insulated sandwich panels market are making strategic investments in polyurethane foam manufacturing units to increase production capacity, satisfy growing demand across industrial and commercial construction sectors, and strengthen their presence in important geographic markets. A polyurethane foam manufacturing unit produces foam by chemically reacting polyols and isocyanates, mainly for use in insulation in construction, refrigeration, and packaging. For instance, in January 2024, Ice Make Refrigeration Limited, an India-based refrigeration equipment manufacturer, launched a polyurethane foam manufacturing facility in Dantali, Gandhinagar, Gujarat, with a planned investment of Rs. 1.1 crores ($0.13 million). This new plant is designed to produce 14,252 square meters of polyurethane foam monthly, targeting building and appliance insulation applications. Its product lineup includes PUF-insulated sandwich panels, spray foam insulation, and pipe insulation, positioning the company to benefit from the expanding demand in India’s polyurethane foam market.

In March 2024, BASF SE, a Germany-based chemical company, partnered with Wiskind to introduce ISCC PLUS-certified bio-based polyurethane panels. Through this collaboration, BASF aims to promote sustainable building solutions and accelerate the construction sector’s shift toward a circular economy. Wiskind is a China-based manufacturer specializing in building materials and systems.

Major players in the polyurethane foam (PUF) insulated sandwich panels market are ArcelorMittal Construction, Dana Group of Companies, Kingspan Group plc, Zamil Industrial Investment Company, Balex Metal Sp. z o.o., Jindal Mectec Private Limited, Alfa PEB Limited, Metecno Group, Tonmat Sp. z o.o., Rinac India Limited, BNAL Prefabs Pvt. Ltd., Alubel S.p.A., EPACK Prefab Private Limited, Italpannelli S.r.l., Viraat Industries Private Limited, Koreapuff Co. Ltd., Engko Engineering Company, Omkar Puf Insulation Private Limited, Metro Industries, and Mac Tech International Private Limited.

North America was the largest region in the polyurethane foam (PUF) insulated sandwich panels market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in polyurethane foam (PUF) insulated sandwich panels report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East and Africa. The countries covered in the polyurethane foam (PUF) insulated sandwich panels market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report’s recommendations and conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

The rapid escalation of U.S. tariffs and the resulting trade tensions in spring 2025 are significantly impacting the construction sector, particularly in materials procurement and project costs. Higher duties on imported steel, aluminum, lumber, and machinery have driven up expenses for builders, contractors, and infrastructure developers, leading to increased project bids and delayed timelines. Construction equipment manufacturers face similar challenges, with tariffs on essential components and raw materials inflating production costs and squeezing margins. Additionally, retaliatory tariffs in international markets have curtailed exports of U.S.-made construction equipment and materials, further affecting profitability. The sector must now prioritize local sourcing, modular construction techniques, and supply chain diversification to control costs and ensure project viability amid ongoing trade uncertainties.

Polyurethane foam (PUF) insulated sandwich panels are building materials composed of a rigid polyurethane foam core sandwiched between two outer metal sheets, typically steel or aluminum. These panels offer excellent thermal insulation and structural strength, making them widely used in the construction of walls, roofs, cold storage units, and industrial buildings.

The main types of polyurethane foam (PUF) insulated sandwich panels include wall panels, roof panels, cold storage panels, and others. Wall panels are prefabricated components featuring a rigid polyurethane foam core and metal facings, designed for vertical installation to provide insulation and structural support in cold storage or industrial buildings. Various insulation technologies are employed in these panels, such as polyurethane foam, polystyrene foam, mineral wool, and glass wool insulated sandwich panels. They find applications across residential, commercial, industrial, and cold storage sectors, serving end-users in construction, warehousing, food and beverage, pharmaceuticals, and more.

The polyurethane foam (PUF) insulated sandwich panels market research report is one of a series of new reports that provides polyurethane foam (PUF) insulated sandwich panels market statistics, including the polyurethane foam (PUF) insulated sandwich panels industry global market size, regional shares, competitors with the polyurethane foam (PUF) insulated sandwich panels market share, detailed polyurethane foam (PUF) insulated sandwich panels market segments, market trends, and opportunities, and any further data you may need to thrive in the polyurethane foam (PUF) insulated sandwich panels industry. This polyurethane foam (PUF) insulated sandwich panels market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenarios of the industry.

The polyurethane foam (PUF) insulated sandwich panels market consists of sales of door panels, prefabricated building panels, and customized shape panels. Values in this market are ‘factory gate’ values, that is, the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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