Industrial Automation Market Size and Share Outlook - Forecast Trends and Growth Analysis Report (2025-2034)

The global industrial automation market attained USD 192.74 Billion in 2024. The market is expected to grow at a CAGR of 8.60% during the forecast period of 2025-2034 to attain USD 439.82 Billion by 2034. Growing demand for smarter solutions to manage industrial plants is driving market growth, particularly in the Asia-Pacific region.

Key Insights and Trends:

• By region, Asia-Pacific is anticipated to lead the market growth with a CAGR of 10.6% over the forecast period.
• By country, the China industrial automation market is projected to grow at a CAGR of 10.1% over the forecast period.
• By application, the discrete industry is anticipated to exhibit a CAGR of 9.5% over the forecast period.
• By device, robotics is expected to grow at a CAGR of 9.8% over the forecast period.

Market Size & Forecast:

• Market Size in 2024: USD 192.74 Billion
• Anticipated Market Size in 2034: USD 439.82 Billion
• CAGR from 2025 to 2034: 8.60%
• Fastest-Developing Regional Market: Asia-Pacific

Key Trends and Recent Developments

July 2025

Zebra Technologies, alongside Clearview, unveiled a new Industrial Automation Centre of Excellence in Oxfordshire, the United Kingdom to provide EMEA-based manufacturers, logistics firms, system integrators, and machine vision experts with training and advisory services. This helped the firm in accelerating AI and 3D enabled smart factory adoption.

April 2025

Schneider Electric India launched its Open Automation Movement by advocating software-defined, vendor-agnostic automation to replace legacy silos. Centered on its EcoStruxure™ Automation Expert platform, the initiative enables plug and play systems, seamless data flow, and improved agility, driving full digital transformation and flexible integration in industries.

November 2024

ABB Indonesia and SKF Industrial Indonesia signed a framework agreement to advance Industry 4.0 adoption and energy efficiency across power, mining, cement, petrochemicals, oil & gas, and rail. This helped to integrate SKF bearings with ABB motors/robots for boosting reliability, reducing costs with stronger local support and sustainability focus.

June 2024

RoboDK and KEBA Industrial Automation partnered to integrate KEBA's KeMotion controls into RoboDK’s simulation environment. This collaboration enabled seamless offline programming, digital twin capabilities, and direct transfer of KAIRO code to KEBA controllers while significantly accelerating robot cell design and simplifying monitoring and maintenance.

Expansion of the IIoT

The expansion of Industrial Internet of Things (IIoT) is driving industrial automation industry share by enabling seamless communication between machines, sensors, and control systems. IIoT facilitates remote monitoring, real-time analytics, and automation of complex processes. In March 2024, IoT Community introduced GenAIoT that merges Generative AI with AIoT to operationalize Industrial & Enterprise IoT for enabling smarter digital twins and real-time AI-driven insights. This growing adoption of IIoT solutions accelerates digital transformation in industrial automation, driving market growth globally.

Increasing Focus on Energy Efficiency and Sustainability

The surging sustainability concerns and the rising energy costs push industries to adopt automation solutions that improve energy management and reduce waste. In August 2024, Delta introduced its AI-powered Digital Green Factory platform and smart warehouse logistics systems, achieving 1.676 billion kWh energy savings in 2023, equivalent to cutting CO₂ emissions by millions of tonnes. This focus on green manufacturing enhances corporate social responsibility and regulatory adherence, positioning energy-efficient automation as a critical market growth driver.

Increasing Investment in Smart Factories and Digital Twins

Smart factories are leveraging digital twins to simulate, monitor, and optimize production processes in real time, boosting the industrial automation industry. This trend enables predictive maintenance, process optimization, and reduced downtime. Subsequently, companies are investing in integrating automation with IoT, AI, and analytics to build intelligent manufacturing environments. Supporting with an instance, in October 2023, Advantech acquired BitFlow to integrate high-speed AI-powered image acquisition into its industrial IoT portfolio, enhancing automated defect detection and precision in smart factories.

Government Initiatives and Support for Automation

Governments worldwide are promoting automation through subsidies, tax incentives, and smart manufacturing initiatives to enhance industrial competitiveness. In June 2025, The United Kingdom government reduced green levies and eased energy costs for >7,000 manufacturers, boosting automation investments in advanced manufacturing and clean energy sectors. Public-private partnerships also facilitate knowledge sharing and innovation. Such policies are accelerating technology deployment, infrastructure development, and research & development investments in the market.

Increasing Adoption of Wireless and 5G Technologies

Wireless communication and 5G networks are gaining traction in the industrial automation market to enable faster, more reliable data transmission in industrial environments. 5G offers ultra-low latency and high bandwidth, supporting applications, such as autonomous robots and AR-assisted maintenance. In September 2024, Nokia partnered with Rockwell Automation to deploy private 5G standalone networks for enhancing industrial connectivity. The rollout of 5G infrastructure globally accelerates wireless automation adoption, making it a significant market driver, especially for smart factories and geographically dispersed industrial operations.

Industrial Automation Industry Segmentation

The report titled “Industrial Automation Market Report and Forecast 2025-2034” offers a detailed analysis of the market based on the following segments:

Breakup by Devices

• Machine Vision
• Robotics
• Sensors
• Motion and Drives
• Relays and Switches
• Others

Key Insight: Robotics is the most dominant segment in the industrial automation market, revolutionizing manufacturing processes across sectors. Major players are expanding their offerings of robots to support smart factories. In June 2025, ABB Robotics unveiled its expanded portfolio by introducing the IRB 6730S, IRB 6750S, and IRB 6760 industrial robots to enhance productivity and flexibility in manufacturing environments. Robotics continues to lead due to increasing labor shortages, rising demand for consistent quality, and the evolution of AI-integrated robots capable of learning and adapting.

Breakup by Control System

• Supervisory Control and Data Acquisition (SCADA)
• Distributed Control System (DCS)
• Programmable Logic Controller (PLC)
• Manufacturing Execution System (MES)
• Product Lifecycle Management (PLM)
• Enterprise Resource Planning (ERP)
• Human Machine Interface (HMI)
• Others

Key Insight: Programmable logic controller (PLC) segment is favoring the industrial automation industry revenue due to their central role in controlling and automating machinery. These systems are reliable, flexible, and widely used across automotive, manufacturing, and food processing. In February 2024, WEG launched PLC410, its new versatile controller used for industrial automation in pulp, metallurgy, and pharmaceuticals. PLCs are easily programmable and adapt to real-time changes, making them ideal for fast-paced environments. As smart factories evolve, the segment continues to integrate with IoT and cloud platforms, boosting both visibility and responsiveness.

Breakup by Application

• Discrete Industry, which is further subdivided into:
• Automotive
• Packaging
• Food Processing
• Textile
• Others
• Process Industry, which is further subdivided into:
• Chemical
• Power
• Oil and Gas
• Healthcare and Pharma
• Plastic
• Others

Key Insight: The discrete industry segment of the industrial automation market focuses on manufacturing distinct items. In automotive, companies use robotics and vision systems for precision assembly and inspection. For instance, in May 2025, Comau deployed its SmartCell vision-guided robotic system on Li Auto’s electric vehicle production line in China. Packaging lines increasingly deploy PLCs and motion control to ensure speed and accuracy. Food processing firms utilize SCADA and sensor networks for hygiene compliance and efficiency. In textiles, automation supports digital weaving and dyeing processes, improving customization and productivity. These industries benefit significantly from automation in terms of speed, quality, and scalability.

Breakup by Region

• North America
• Europe
• Asia-Pacific
• Latin America
• Middle East and Africa

Key Insight: Asia-Pacific is leading the industrial automation market, driven by rapid industrialization, urbanization, and strong manufacturing hubs. China is aggressively investing in smart factories, robotics, and AI-integrated systems. As of February 2025, China established more than 30,000 basic-level smart factories as part of a nationwide initiative to fast-track industrial digitalization and intelligent transformation. Japan’s leadership in robotics and South Korea’s automation in electronics manufacturing further boost the region. India's push for digital manufacturing is also transforming its industrial base. This growing demand for automation makes Asia-Pacific the fastest-growing regional segment.

Industrial Automation Market Share

Machine Vision & Sensors to Boost Industrial Automation

Machine vision is contributing to the industrial automation market for providing crucial quality control and inspection capabilities. Industries, such as electronics, pharmaceuticals, and food processing rely heavily on vision systems for accuracy. In June 2025, Cognex launched a cloud-based platform OneVision™ to help manufacturers easily build, train, and scale AI-powered machine vision applications to streamline inspection processes. Machine vision systems also reduce human error, boost efficiency, and support autonomous systems, making them an essential part of smart manufacturing environments.

Sensors play a vital role in industrial automation as they enable real-time data acquisition, monitoring, and control of machines and processes. Widely used in oil & gas, chemicals, and automotive, sensors detect temperature, pressure, motion, and proximity. The rise of IIoT has increased demand for wireless and smart sensors, which are integral to automation networks and safety systems. Sensors are also foundational for enabling communication, responsiveness, and adaptability in automated environments.

SCADA & DCS to Boost Industrial Automation Adoption

The supervisory control and data acquisition (SCADA) segment is contributing to the industrial automation industry as they are essential for monitoring and controlling the processes. Widely used in utilities, oil & gas, and water treatment facilities, SCADA enables centralized data collection, visualization, and control. With the rise of remote monitoring and IoT integration, modern SCADA systems offer greater mobility, cybersecurity, and predictive analytics, making them indispensable for large-scale operations where continuous monitoring and system-wide control are critical.

Distributed control system (DCS) holds a strong position, especially in chemicals, refining, and pharmaceuticals. This system allows operators to manage processes from centralized control rooms for continuous operations. In June 2024, Valmet introduced the DNAe system to streamline process control with unified OT/IT integration in industries. With the shift towards digitalization, DCS platforms are becoming more integrated with analytics and digital twins for improving operational insight and process optimization in the entire production lifecycle.

Rising Industrial Automation Application in Process Industry

The process industry segment of the industrial automation market includes chemical, power, oil & gas, healthcare and pharmaceuticals, and plastics. These industries rely on continuous and highly controlled processes, making automation essential for safety, efficiency, and consistency. In June 2025, Baker Hughes and Repsol deployed next-gen digital tools using the Leucipa™ automated field production solution, featuring a generative AI-powered virtual assistant for energy operations. Automation improves productivity, ensures regulatory compliance, reduces human error, and enables predictive maintenance. Rising need to enhance control, reduces downtime, and supports digital transformation is also adding to the segment growth.

Industrial Automation Market Regional Analysis

Higher Industrial Automation Deployment in North America & Europe

North America industrial automation market share is expanding with the United States and Canada at the forefront of innovation and adoption. The region benefits from a strong presence of leading automation companies, coupled with high demand for smart manufacturing in automotive, aerospace, and oil & gas sectors. Government support for reshoring manufacturing and advancing Industry 4.0 technologies also plays a key role. The integration of AI, IoT, and data analytics in factory systems is widely embraced, while growing investments in cybersecurity and predictive maintenance solutions ensure North America maintains a competitive edge.

Europe, while technologically advanced, holds a considerable share in the industrial automation market. Germany, France, and Italy are key players, with Germany's Industry 4.0 initiative being a global benchmark for automation and smart manufacturing. Europe excels in high-precision manufacturing, especially in automotive and engineering sectors, and boasts strong industrial robotics and control system development. In 2024, Europe’s automotive sector installed around 23,000 industrial robots, reinforcing its status as a global automation leader. The region further remains a hub of automation innovation, with a strong focus on sustainability and energy-efficient manufacturing solutions.

Competitive Landscape

Key players operating in the industrial automation market are employing several strategies to maintain competitiveness and drive growth. One major strategy is continuous innovation and investment in advanced technologies, such as AI, IoT, and machine learning to enhance the efficiency and intelligence of automation systems. Companies also focus on strategic partnerships and collaborations to expand their technological capabilities and global reach. Mergers and acquisitions are commonly used to gain access to new markets, enhance product portfolios, and strengthen supply chains.

Customization and scalability of solutions are prioritized to cater to the diverse needs of industries such as automotive, manufacturing, and energy. Additionally, many firms emphasize sustainability by developing energy-efficient and eco-friendly automation solutions. Digital transformation and smart factory initiatives are gaining momentum, prompting players to integrate cloud computing, big data analytics, and cybersecurity features into their offerings. After-sales services, including remote monitoring and predictive maintenance, also play a crucial role in customer retention.

Siemens AG

Founded in 1847, Siemens AG is headquartered in Munich, Germany and is a global leader in industrial automation and digitalization. Siemens has pioneered technologies like the Digital Twin and MindSphere, its cloud-based IoT platform. The firm’s innovations drive smart manufacturing, energy efficiency, and seamless integration of hardware and software solutions.

Emerson Electric Co.

Established in 1890 and based in St. Louis, the United States, Emerson Electric Co. excels in automation solutions and commercial technologies. Emerson is recognized for its Plantweb digital ecosystem and DeltaV distributed control systems, enabling real-time analytics, process optimization, and enhanced operational reliability in industries worldwide.

ABB Ltd.

ABB Ltd., formed in 1988 via the merger of ASEA and BBC, is headquartered in Zurich, Switzerland and is renowned for its advances in robotics, electrification, and industrial automation. ABB's innovative offerings include ABB Ability™, a suite of digital solutions supporting predictive maintenance, energy monitoring, and performance improvement.

Rockwell Automation, Inc.

Rockwell Automation, Inc., founded in 1903 and based in Milwaukee, the United States, is a prominent player in industrial automation and information technology. Known for its Allen-Bradley and FactoryTalk brands, Rockwell delivers smart manufacturing systems, IIoT solutions, and integrated control systems to drive industrial productivity and digital transformation.

Other players in the industrial automation market include Mitsubishi Electric Corporation, Schneider Electric, and Texas Instruments Incorporated, among others.

Key Features of the Industrial Automation Market Report:

• Comprehensive quantitative analysis of market size, growth, and forecast through 2034.
• Detailed segmentation by device, control system, application, and geography for precise insights.
• Competitive landscape with profiles of leading players and recent developments.
• In-depth analysis of emerging trends like AI, IoT, and robotics integration.
• Evaluation of regulatory impact and sustainability initiatives on market dynamics.
• Market drivers, challenges, and opportunities with strategic recommendations.

Why Choose This Research?

• Trusted global insights backed by extensive primary and secondary research.
• Accurate forecasting methodologies tailored for industrial automation sectors.
• Customizable reports catering to specific business needs and market segments.
• Experienced analysts providing actionable intelligence for strategic decision-making.