Motor Repair and Maintenance Market Size and Share Outlook - Forecast Trends and Growth Analysis Report (2025-2034)

The motor repair and maintenance market attained a value of USD 33.57 Billion in 2024. The market is expected to grow at a CAGR of 3.70% during the forecast period of 2025-2034. By 2034, the market is expected to reach USD 48.28 Billion.

The influx of 3D printing for laser alignment tools, spare parts, and advanced diagnostics for enhancing repair precision and reduce downtime is adding to the motor repair and maintenance industry revenue. In October 2024, Bosch Power Tools expanded its cordless 18V motorized tools lineup by unveiling new hand tools for plumbing, carpentry, and electrical trades for improving motor efficiency and versatility. These advances help on-demand manufacturing of components and faster repairs, increasing service efficiency. Smart technologies also support virtual assistance and remote diagnostics by transforming traditional maintenance workflows as well as creating new revenue streams for repair companies.

Predictive maintenance and AI are transforming the motor repair and maintenance market by enabling real-time early fault detection, condition monitoring, and data-driven service scheduling. AI-powered sensors and machine learning algorithms analyse motor performance data for predicting failures before their occurrence to limit unplanned downtime and extend motor lifespan. In March 2025, Siemens expanded its Industrial Copilot with a generative AI-powered maintenance solution, launching “Entry” and “Scale” packages via Senseye Predictive Maintenance. This proactive approach minimizes maintenance costs, optimizes resource usage, and supports compliance with stringent global energy efficiency standards.

Key Trends and Recent Developments

May 2025

Nidec India started building its third manufacturing plant in Neemrana, Rajasthan. The facility is expected to produce electric motors, including those for water pumps, to meet growing demand across sectors. This expansion aims to enhance local production capacity, reduce imports, and support future repair and maintenance infrastructure.

May 2025

Carrier Global exceeded Q1 2025 expectations with adjusted EPS of USD 0.65, outperforming the USD 0.58 consensus. This strong performance reflects surging HVAC product and aftermarket repair demand, driven by climate related heating/cooling needs, air quality concerns, and energy efficient heat pump adoption.

March 2025

IIT Delhi-incubated startup Motorama secured ₹1.12 crore funding led by Campus Angels Network. The company developed rare-earth-free BLDC motors aimed at improving energy efficiency and sustainability in HVAC systems, reducing repair and maintenance costs, while supporting product scaling and market expansion.

July 2023

Nidec Corporation acquired Houston area-based Houma Armature Works via its Nidec Motor subsidiary. The firm remanufactures and services motors and generators for oil, gas, marine, and wind-power sectors across the Gulf Coast. The deal strengthened Nidec’s North American aftermarket and field-service capabilities.

Growing Industrialization

Rapid industrial growth across emerging economies is spurring the motor repair and maintenance market growth. According to the International Monetary Fund (IMF), the global industrial production up 0.1% in September 2024. Manufacturing, automotive, and power generation sectors rely heavily on motors for continuous operations. As these industries expand, the volume of motors requiring regular servicing grows. Maintenance also ensures minimal downtime and improves productivity, making repair services indispensable. Additionally, industrialization encourages the adoption of advanced machinery with complex motors, necessitating specialized repair expertise and supporting market expansion.

Increasing Emphasis on Sustainability and Recycling

Sustainability trends encourage repair over replacement to reduce waste and conserve resources. Motor repair providers increasingly promote refurbishment, component recycling, and eco-friendly practices. Companies and governments support these initiatives to lower carbon footprints and align with circular economy principles. In May 2024, Ageas hosted its inaugural Sustainable Motor Repairs Workshop, promoting a “repair-over-replace” ethos and use of green parts at its solution centres. This environmental awareness drives demand for quality repair services that extend motor life and reduce the need for new manufacturing.

Rising Energy Efficiency Regulations

The motor repair and maintenance industry share is growing with governments worldwide enforcing stricter energy efficiency standards, encouraging regular maintenance to meet compliance. As per the International Energy Agency, governments representing over 70% of global energy demand implemented new or updated efficiency policies in 2024. Energy-efficient motors require precise calibration and timely repairs to maintain optimal performance. These regulations drive demand for specialized repair services focused on enhancing motor efficiency, supporting sustainability goals, and reducing operational costs, thereby expanding the market.

Technological Advancements in Motor Design

New motor designs incorporating advanced materials, digital controls, and variable speed drives necessitate updated repair techniques and tools. Maintenance providers must continuously upgrade their skills and equipment to service these modern motors effectively. In May 2025, Silicon Valley startup Conifer developed an innovative axial-flux electric motor that replaces traditional rare-earth magnets with iron-based alternatives. This evolution drives innovation in repairs and encourages partnerships with OEMs for authorized servicing.

Expansion of Renewable Energy Sector

Growth in renewable energy installations, such as wind and solar farms, is driving the specialized motor repair and maintenance demand for generators, turbines, and auxiliary equipment. Harsh operating environments and remote locations demand reliable and preventive maintenance strategies. As per the SolarPower Europe, the world installed 597 GW of solar power in 2024, exhibiting a 33% rise over 2023. This sector’s expansion opens new markets for motor repair providers skilled in handling renewable energy technologies, contributing to the market diversification.

Motor Repair and Maintenance Industry Segmentation

The report titled “Motor Repair and Maintenance Market Report and Forecast 2025-2034” offers a detailed analysis of the market based on the following segments:

Breakup by Type

• General Repair
• Bearing
• Stator
• Rotor
• Others
• Overhaul

Key Insight: The general repair segment of the motor repair and maintenance market includes bearing replacement, stator rewinding, rotor rebalancing, and addressing miscellaneous faults. These repairs are essential for minimizing downtime and extending equipment life. In February 2024, Bharat Heavy Electricals Limited, Trichy, issued a tender for the rewinding of a 75KW induction motor stator coil to restore motor performance and reliability and ensure continued operational efficiency. Stator and rotor faults in pumps or compressors used in water utilities can also lead to inefficiency or failure. Regular general repairs are cost-effective as they are widely required across industries and form the backbone of preventive maintenance strategies.

Breakup by Service

• On-Site Service
• Off-Site Service

Key Insight: On-site motor repair and maintenance industry is driven by the convenience it offers to water treatment, HVAC, and energy industries, where equipment is large, mission-critical, or difficult to transport. Utility companies use on-site predictive maintenance for pumps and turbines to prevent outages. As per McKinsey & Company, predictive maintenance helps decrease machine downtime by 30-50% and boost machine life by 20-40%. Meanwhile, HVAC service providers perform on-site fan and motor diagnostics in commercial buildings. Real-time troubleshooting, condition monitoring, and rapid response capabilities make on-site services the preferred choice in time-sensitive and high-output environments across sectors.

Breakup by End Use

• Utilities (Water, Electricity, and Gas)
• HVAC
• Food and Beverage
• Mining
• Others

Key Insight: The utilities (water, electricity, and gas) segment is dominating the motor repair and maintenance market due to the critical role in pumps, turbines, and compressors for water treatment, electricity generation, and gas distribution. In March 2025, Gazprom Gas Motor Systems began producing mobile vehicle gas refuelers to support CNG use for pipeline maintenance and promote CNG adoption in transport. Real-time reliability is further crucial, so predictive maintenance and rapid on-site repairs are widely adopted. The high value and operational risks drive utilities to invest heavily in motor service to prevent costly outages and comply with environmental standards.

Breakup by Region

• North America
• Europe
• Asia Pacific
• Latin America
• Middle East and Africa

Key Insight: North America leads the motor repair and maintenance market, driven by its mature industrial base and emphasis on predictive maintenance. The United States and Canada host major players, offering advanced services including remote diagnostics and condition monitoring. The oil & gas, utilities, and manufacturing sectors rely heavily on motor uptime, pushing demand for regular servicing and off-site rewinds. In March 2025, ABB showcased Baldor Reliance and NEMA motors equipped with advanced condition monitoring tailored for grain, processing, and bulk handling industries. Additionally, environmental regulations promote motor upgrades over replacements, reinforcing the service-oriented market model.

Motor Repair and Maintenance Market Share

Surging Preference for Overhead Motor Repair and Maintenance

The overhaul motor repair and maintenance market share driven by the critical need to ensure long-term reliability and performance of high-value or mission-critical motors, especially in power generation, oil and gas, mining, and heavy manufacturing. In January 2025, Power Mech Projects won a ₹294 crore contract from Adani Power to overhaul steam generator and turbine units at its thermal power plant for enhancing efficiency. Overhauls also involve comprehensive disassembly, cleaning, inspection, and replacement of key components. As industries focus more on asset longevity and predictive maintenance, this segment’s value remains steady, particularly for large-scale operations relying on uninterrupted motor function.

Off-Site Motor Repair and Maintenance Services to Gain Popularity

The off-site segment of the motor repair and maintenance market remains essential for complex or severe repairs that cannot be executed on-site. This service is commonly used in food and beverage manufacturing, where precision motor components are shipped to dedicated repair centres. In March 2025, Vertiv selected BRIGHT I Systems Ltd. as its exclusive service partner in Bangladesh to handle turnkey after-sales and off-site repairs, including installation, emergency support, and preventive maintenance for electrical and thermal equipment used in power distribution and utilities. These centres further offer controlled environments, high-end tools, and expert teams, making them ideal for high-precision repairs, retrofitting, and full motor overhauls.

Rising Motor Repair and Maintenance Demand in HVAC & Food and Beverages

HVAC is a major motor repair and maintenance market segment, driven by global demand for heating, ventilation, and air conditioning systems, especially amid climate change. Motors in fans, compressors, and pumps require regular maintenance to ensure energy efficiency and system longevity. In February 2025, Johnson Controls-Hitachi Air Conditioning India and DSEU launched an advanced HVAC training centre offering practical skills, live projects, and hands-on experience to enhance India’s HVAC workforce. The HVAC segment also balances on-site services for rapid fixes and off-site specialized motor refurbishing to address complex failures.

The food and beverage industry represents another significant segment of the motor repair and maintenance industry vital for processing, refrigeration, and packaging equipment. Off-site motor rewinding and repair centres enhance servicing of precision motors used in food production. Specialized providers ensure compliance with sanitation standards during repairs. Timely maintenance is critical to prevent contamination risks and ensure continuous production lines. This segment is growing with automation trends, making reliable motor repair essential to meet strict food safety regulations and reduce costly downtime.

Motor Repair and Maintenance Market Regional Analysis

Boom in Motor Repair and Maintenance in Europe & Asia Pacific

Europe holds a strong position in the motor repair and maintenance market due to its push for sustainability and strict energy-efficiency standards. Germany, the United Kingdom, and France are heavily investing in motor maintenance to extend lifespan and reduce carbon emissions. The European market is increasingly driven by industrial digitization, with predictive analytics being integrated into service operations. Sectors, such as water treatment, HVAC, and renewable energy use off-site repair centres for complex motor rebuilds, making maintenance services a critical part of operational continuity in compliance-focused environments.

Asia Pacific is rapidly growing in the motor repair and maintenance industry, driven by fast-paced industrialization and rising infrastructure investments. India, China, and Japan are witnessing increased demand across utilities, HVAC, and food processing sectors. In April 2025, Carrier India and University Polytechnic launched a state of the art HVAC Centre of Excellence to train students in practical, future ready skills. The rising energy demands, and localization of manufacturing are also prompting strong investments in off-site repair facilities and technician training programs.

Competitive Landscape

Key players in the motor repair and maintenance market are employing several key strategies to stay competitive and meet evolving customer needs. Firstly, many are integrating predictive maintenance technologies using IoT sensors and AI analytics. This approach helps identify potential motor failures before they occur, reducing downtime and maintenance costs. Secondly, companies are expanding mobile and remote repair services, allowing technicians to perform on-site diagnostics and repairs, which increases convenience and speeds up service delivery.

As EV adoption grows, market players are investing in specialized training and equipment to service batteries, drivetrains, and other unique EV components. Additionally, sustainability is gaining priority, with firms adopting eco-friendly materials and energy-efficient processes to align with environmental regulations and customer expectations. Digital transformation is also central to strategy, as businesses develop mobile apps and online platforms for streamlined booking, tracking, and customer engagement. Partnerships and collaborations with OEMs and technology providers further enhance service quality and innovation.

ABB Ltd

Founded in 1988 and headquartered in Zürich, Switzerland, ABB Ltd is a global leader in electrification and automation technologies. The firm has pioneered innovations in robotics, smart grids, and industrial digitalization, significantly advancing energy efficiency and sustainable industrial solutions worldwide.

Siemens

Siemens was established in 1847, with headquarters in Munich, Germany. Renowned for its breakthroughs in electrification and automation, Siemens has led advancements in smart infrastructure, healthcare technology, and digital industries, driving innovation across multiple sectors globally.

Regal Beloit Corporation

Founded in 1955 and based in Beloit, the United States, Regal Beloit is a major manufacturer of electric motors and power transmission products. The company is recognized for developing energy-efficient motor technologies and solutions that support industrial productivity and sustainability.

TECO-Westinghouse

TECO-Westinghouse, founded in 1931 and headquartered in Taiwan, specializes in electric motors and power generation equipment. The company has contributed innovations in large-scale motor manufacturing and renewable energy integration, emphasizing reliability and environmental responsibility in industrial applications.

Key Features of the Motor Repair and Maintenance Market Report

• Comprehensive quantitative analysis covering market size, growth, and forecasts.
• Detailed segmentation by motor types, repair services, and end-user industries.
• Regional market insights highlighting growth opportunities and challenges.
• Competitive landscape analysis with key player profiles and strategies.
• Technology trends impacting motor repair and maintenance services.
• Market drivers and restraints impacting growth through 2025 and beyond.

Why Choose This Research?

• Trusted insights from industry experts and comprehensive data analysis.
• Accurate forecasting models based on current market dynamics.
• Customized reports tailored to specific client requirements.
• Regular updates ensuring the latest market trends and developments.