Orthotic Insole 3-D Printer Global Market Report 2025

The orthotic insole 3-D printer market size has grown rapidly in recent years. It will grow from $0.54 billion in 2024 to $0.62 billion in 2025 at a compound annual growth rate (CAGR) of 14.5%. The growth during the historic period is attributed to the increasing demand for performance-enhancing insoles, growing awareness of personalized healthcare, rising prevalence of foot-related disorders, expansion of clinics offering custom orthotics, and higher demand for comfort and performance insoles.

The orthotic insole 3-D printer market size is expected to see rapid growth in the next few years. It will grow to $1.06 billion in 2029 at a compound annual growth rate (CAGR) of 14.1%. The growth during the forecast period is attributed to the rising demand for customized orthotic solutions, growing adoption of FDM and SLS 3D printing, increasing healthcare expenditure, expansion of telemedicine and digital health platforms, and a growing geriatric population. Key trends in the forecast period include advancements in 3D printing materials, innovations in scanning and modeling software, developments in multi-material printing, research in flexible and durable insoles, and the integration of augmented reality in orthotic design.

The increasing prevalence of personalized medicine is expected to drive the growth of the orthotic insole 3-D printer market. Personalized medicine customizes medical treatment to an individual’s genetic, molecular, and clinical characteristics, enabling more precise and effective care. Advances in genomics are fueling the adoption of personalized medicine, allowing treatments tailored to a patient’s unique genetic profile for greater effectiveness and safety. Orthotic insole 3-D printers support personalized medicine by producing custom-fit insoles designed for each patient’s specific foot anatomy and biomechanical needs, improving therapeutic outcomes. For example, in February 2024, the Personalized Medicine Coalition reported that in 2023, the FDA approved 16 new personalized treatments for rare disease patients, up from six in 2022. The 2023 approvals also included seven cancer drugs and three treatments for other conditions. This rising prevalence of personalized medicine is contributing to the growth of the orthotic insole 3-D printer market.

Key companies in the orthotic insole 3-D printer market are focusing on innovations in 3D printing for personalized orthopedic solutions, using personalized additive manufacturing to create custom-fit insoles that improve patient comfort, mobility, and therapeutic outcomes. Personalized additive manufacturing produces products tailored to an individual’s unique anatomy and specifications for optimal fit and functionality. For instance, in May 2024, CREATE IT REAL A/S, a Denmark-based technology and research company, launched a 3D printing service platform for custom orthopedics. The platform allows orthopedic professionals to order fully customized braces, insoles, and supports quickly and easily, without requiring in-depth technical expertise. It streamlines workflows, reduces material waste by over 85%, and enhances patient comfort through superior fit and pressure distribution using advanced programmable foam technology, making digital manufacturing accessible, scalable, and sustainable for clinics of any size.

In July 2025, Qwadra, a France-based medical technology company, acquired PodoPrinter B.V. for an undisclosed amount. The acquisition aims to accelerate the digital transformation of podiatry by integrating continuous conveyor-belt 3D printing technology, delivering a faster, greener, and fully integrated end-to-end solution for custom foot orthoses. PodoPrinter B.V., based in the Netherlands, offers orthotic insole 3-D printers and supports Qwadra’s goal to set new benchmarks in digital orthopedics while expanding market reach and sustainability initiatives.

Major players in the orthotic insole 3-d printer market are HP Inc., Stratasys, Xometry Inc., 3D Systems Corporation, Formlabs Inc., Materialise NV, Prodways Group S.A., Superfeet Worldwide Inc., Shenzhen PioCreat 3D Technology Co. Ltd., Raise3D Technologies Inc., Craftcloud by All3DP, PCBWay, HeyGears, Voxelcare ApS., Crispin Orthotics Ltd., Edser, Vertex Orthopedic, evofoot, iSUN3D, and Zoles ApS.

North America was the largest region in the orthotic insole 3-D printer market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in orthotic insole 3D printer report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East and Africa.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report’s Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

The fast surge in U.S. tariffs and the trade tensions that followed in spring 2025 are heavily affecting the medical equipment sector, particularly for imported imaging machine components, surgical-grade stainless steel, and plastic disposables. Hospitals and clinics resist price hikes, pressuring manufacturers’ margins. Regulatory hurdles compound the problem, as tariff-related supplier changes often require re-certification of devices, delaying time-to-market. Companies are mitigating risks by dual-sourcing critical parts, expanding domestic production of commoditized items, and accelerating R&D in cost-efficient materials.

The orthotic insole 3D printer market research report is one of a series of new reports that provides orthotic insole 3D printer market statistics, including orthotic insole 3D printer industry global market size, regional shares, competitors with an orthotic insole 3D printer market share, detailed orthotic insole 3D printer market segments, market trends and opportunities, and any further data you may need to thrive in the orthotic insole 3D printer industry. This orthotic insole 3D printer market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

An orthotic insole 3-D printer is an advanced additive manufacturing device designed to produce customized orthotic insoles tailored to an individual’s foot shape and biomechanics. It allows precise, efficient, and cost-effective production of insoles using digital foot scans and specialized printing materials.

The primary types of orthotic insole 3D printers include fused deposition modeling (FDM), stereolithography (SLA), selective laser sintering (SLS), and others. Fused deposition modeling (FDM) is a 3D printing technology where thermoplastic material is heated and extruded layer by layer to create a three-dimensional object based on a digital design. Materials used include thermoplastics, photopolymers, elastomers, and others. These printers are distributed through direct sales, online retail, specialty stores, and other channels. Applications include medical and healthcare, sports and athletics, personal use, and more, serving end users such as hospitals and clinics, orthopedic centers, rehabilitation centers, and homecare.

The countries covered in the orthotic insole 3D printer market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The orthotic insole 3D printer market consists of sales of digital light processing (DLP) printers, binder jetting printers, and others. Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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