Spare Parts Logistics Global Market Report 2025

The spare parts logistics market size has grown strongly in recent years. It will grow from $35.96 billion in 2024 to $38.2 billion in 2025 at a compound annual growth rate (CAGR) of 6.2%. The growth in the historic period is driven by rising demand for vehicle maintenance and repair services, increasing complexity of automotive components necessitating specialized logistics, growing need for readily available aftermarket spare parts, wider adoption of just-in-time inventory systems, and intensifying competition among automotive service providers.

The spare parts logistics market size is expected to see strong growth in the next few years. It will grow to $49.21 billion in 2029 at a compound annual growth rate (CAGR) of 6.5%. The growth during the forecast period is driven by the growing demand for e-commerce and online spare parts sales, rising need for faster spare parts delivery to end users, increasing adoption of internet of things enabled smart warehouses, growing emphasis on sustainable and green logistics solutions, and rising importance of real-time tracking and visibility of spare parts. Primary trends in the forecast period include the development of sustainable logistics solutions, advancement in cloud-based inventory management, integration of blockchain for traceability, innovation in just-in-time delivery, and innovation in 3D printing of spare parts.

The growth in demand for after sales services is expected to enhance the growth of the spare parts logistics market in the coming years. After sales services refer to the range of support provided by a company to customers after a product purchase, including installation, maintenance, repair, spare parts supply, upgrades, and customer support, aimed at ensuring customer satisfaction, product longevity, and brand loyalty. The demand for after sales services is increasing as manufacturers focus more on offering comprehensive support and maintenance to customers. As a result, spare parts logistics solutions are experiencing higher demand, since the expansion of after sales services requires efficient inventory management, faster delivery, and improved supply chain responsiveness. For example, in September 2024, according to Reuters, Ola Electric operated nearly 800 company owned stores and 431 service centres, and announced plans to expand to 1,800 centres by the festive season, aiming to add 10,000 new partners by 2025. This demonstrates notable growth in its after sales service network to strengthen customer reach and market presence. Therefore, the growth in demand for after sales services is enhancing the growth of the spare parts logistics market.

Key companies operating in the spare parts logistics market are increasingly implementing advanced innovations, such as generative artificial intelligence (AI) for parts identification, to automate and optimize procurement and fulfillment operations. Generative AI for parts identification utilizes machine learning models trained on vast datasets of images, 3D models, and technical specifications to accurately recognize components even from unclear photos or incomplete descriptions. For instance, in February 2025, Honeywell, a US based technology company, launched its Generative AI Powered Parts Identification tool. The system allows maintenance technicians to upload an image of a damaged or worn part, after which the AI identifies the component, matches it with Honeywell’s global inventory database, and automatically creates an accurate order request. This innovation significantly reduces human error and the time needed to locate correct part numbers. Fully integrated with Honeywell’s logistics network, the tool minimizes equipment downtime, enhances first time fix rates, and streamlines the entire spare parts supply chain.

In January 2024, AIT Worldwide Logistics Inc., a US-based logistics and freight company, acquired Global Transport Solutions Group for an undisclosed amount. Through this acquisition, AIT Worldwide Logistics aims to expand Global Transport Solutions Group’s North American operations by leveraging its strong U.S. sales network and delivering world-class spare parts logistics solutions for maritime customers across ports. Global Transport Solutions Group is a Netherlands-based company specializing in spare parts logistics for the maritime industry.

Major players operating in the spare parts logistics market are DHL Group, Kuehne + Nagel, DB Schenker, UPS Supply Chain Solutions, CEVA Logistics, DSV, XPO Logistics, FedEx Supply Chain, Nippon Express, Geodis, C.H. Robinson Worldwide, Sinotrans Ltd., Kerry Logistics, Yusen Logistics, Bolloré Logistics, Hellmann Worldwide Logistics, Expeditors International, Rhenus Logistics, Dachser, Penske Logistics, Agility Logistics, Ryder Group, Broekman Logistics, Logwin, Toyota Tsusho, TVS Logistics (TVS Supply Chain Solutions), SEKO Logistics, GEFCO, AnJi (SAIC AnJi Logistics), Kintetsu World Express.

North America was the largest region in the spare parts logistics market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the spare parts logistics market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report’s Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

The rapid escalation of U.S. tariffs and the resulting trade tensions in spring 2025 are significantly impacting the services sector, particularly in business services, IT, and professional consulting operations. Higher costs for imported technology, office equipment, and essential digital infrastructure have raised operating expenses for service providers, forcing them to either pass on costs to clients or absorb margin pressures. Outsourcing firms and IT service companies are also facing challenges due to increased costs of hardware components and delayed global supply chains, affecting project delivery timelines and profitability. Additionally, retaliatory tariffs have dampened demand for U.S.-based professional services in key international markets, leading to a slowdown in export-driven revenue streams. The sector must now prioritize digital transformation, cost optimization, and expanding domestic client bases to sustain growth and maintain competitiveness amid ongoing trade uncertainty.

The spare parts logistics market research report is one of a series of new reports that provides spare parts logistics market statistics, including spare parts logistics industry global market size, regional shares, competitors with a spare parts logistics market share, detailed spare parts logistics market segments, market trends and opportunities, and any further data you may need to thrive in the spare parts logistics industry. This spare parts logistics market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

Spare parts logistics involves planning, managing, and controlling the procurement, storage, and distribution of replacement parts for machinery, vehicles, or equipment. It ensures the right parts are available at the right time and place, minimizing downtime and supporting smooth operational efficiency.

The key service types of spare parts logistics include inventory management, warehousing and distribution, transportation services, order fulfillment, reverse logistics, packaging and labeling, and after-sales services. Inventory management uses digital tools and artificial intelligence to track, monitor, and optimize stock, preventing overstock or shortages, improving order accuracy, and enhancing supply chain efficiency. These services are applied to vehicle types such as hatchbacks, sedans, sports utility vehicles, light commercial vehicles, and heavy commercial vehicles. Spare parts logistics is utilized in applications including repair and maintenance, warranty and after-sales support, new product manufacturing, and field service operations, serving end users across automotive, industrial equipment, aerospace, consumer electronics, and energy and utilities sectors.

The countries covered in the spare parts logistics market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The spare parts logistics market includes revenues earned by entities through distribution, storage services, and supply chain consulting and optimization. The market value includes the value of related goods sold by the service provider or included within the service offering. Only goods and services traded between entities or sold to end consumers are included.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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