Cast Aluminum Automotive Parts Market Report 2026

The cast aluminum automotive parts market size has grown strongly in recent years. It will grow from $31.27 billion in 2025 to $33.41 billion in 2026 at a compound annual growth rate (CAGR) of 6.8%. The growth in the historic period can be attributed to vehicle lightweighting initiatives, expansion of aluminum casting facilities, growth in passenger vehicle production, increasing use of aluminum in powertrain components, advancements in casting technologies.

The cast aluminum automotive parts market size is expected to see strong growth in the next few years. It will grow to $44.06 billion in 2030 at a compound annual growth rate (CAGR) of 7.2%. The growth in the forecast period can be attributed to rising electric vehicle penetration, increasing demand for high-strength lightweight materials, expansion of structural aluminum applications, growing investments in advanced casting processes, increasing focus on vehicle efficiency standards. Major trends in the forecast period include increasing use of lightweight aluminum components, rising adoption of high-pressure die casting, growing demand for structural aluminum parts, expansion of aluminum use in ev platforms, improved casting precision and quality.

The surge in electric and hybrid vehicle adoption is expected to enhance the growth of the cast aluminum automotive parts market in the coming years. A surge in electric and hybrid vehicle adoption refers to the rapid increase in the use of electric and hybrid vehicles over traditional vehicles, driven by environmental concerns, technological advancements, and supportive government policies. This trend reflects a global shift toward cleaner and more sustainable transportation solutions. The surge in electric and hybrid vehicle adoption is supported by stricter emissions regulations, as they encourage a transition toward cleaner transportation to reduce environmental pollution and meet government mandated standards. Cast aluminum automotive parts contribute to this shift by reducing overall vehicle weight, which improves energy efficiency, extends battery range, and enhances performance. For example, in February 2025, the Climate Change Committee, a UK based government organization, predicted that by 2040, electric vehicles will dominate UK roads, with 80 percent of cars and 74 percent of vans being electric, while the market share of new electric cars is expected to rise from 16 percent in 2023 to 55 percent by 2027, and electric vans from 6 percent to 34 percent, ultimately reaching approximately 95 percent of new vehicle sales by 2030 and 100 percent by 2035, indicating faster adoption in cars than vans. Therefore, the surge in electric and hybrid vehicle adoption is enhancing the growth of the cast aluminum automotive parts market.

Key companies operating in the cast aluminum automotive parts market are concentrating on developing advanced manufacturing processes, such as closed loop recycling systems, to enhance sustainability, improve resource efficiency, and minimize environmental impact and material waste. Closed loop recycling systems refer to a sustainable production method in which aluminum scrap generated during the die casting process is collected, remelted, and reused directly to create new high quality components. For example, in August 2025, Honda Motor Co. Ltd., a Japan based automotive manufacturer, introduced closed loop die casting technology for aluminum recycling at the Automotive Engineering Exposition to promote sustainable manufacturing. This technology enables die cast aluminum scrap to be recycled by precisely removing impurities and controlling the alloy composition during melting, eliminating the need for high purity aluminum dilution. The process supports the production of large, high quality structural automotive parts for electric vehicles, reducing costs and CO₂ emissions while advancing sustainability goals.

In September 2025, Nemak, S.A.B. de C.V., a Mexico-based manufacturing company, acquired GF Casting Solutions AG for an undisclosed amount. With this acquisition, Nemak aims to broaden and diversify its customer base, enhance its technological expertise in aluminum and magnesium structural components, strengthen its position in high-pressure die casting, and accelerate its transition toward sustainable mobility while expanding its global presence. GF Casting Solutions AG is a Switzerland-based manufacturing company that produces cast aluminum automotive parts.

Major companies operating in the cast aluminum automotive parts market are Nemak,S.A.B. de C.V., Ryobi Limited, GF Casting Solutions, Linamar Corporation, Aisin Corporation, CIE Automotive, Martinrea International Inc., Endurance Technologies Ltd., Rockman Industries, Aludyne Inc. (Shiloh Industries), KSM Castings Group GmbH, Form Technologies, Bocar Group, Consolidated Metco Inc., Sandhar Technologies, Sundaram Clayton Ltd, Able Die Casting, Modern Aluminum Castings Co., American Aluminum Casting Co., Buvo Castings, Teksid / Teksid SPA, Wisconsin Aluminum Foundry Co., Stahl Specialty Company, Alcast Technologies, A&B Die Casting (A&B Aluminium), Gibbs Die Casting (GIBBS)

North America was the largest region in the cast aluminum automotive parts market in 2025. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the cast aluminum automotive parts market report are Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East, Africa. The countries covered in the cast aluminum automotive parts market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Taiwan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The cast aluminum automotive parts market consists of sales of chassis components, brake system parts, cylinder heads, wheels, and other structural and functional vehicle parts. Values in this market are ‘factory gate’ values, that is, the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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