Heavy-duty Automotive Aftermarket Global Market Report 2025

The heavy-duty automotive aftermarket market size has grown strongly in recent years. It will grow from $144.97 billion in 2024 to $152.93 billion in 2025 at a compound annual growth rate (CAGR) of 5.5%. The growth in the historic period can be attributed to rising vehicle age, growing demand for maintenance services, higher fleet utilization, expansion of the logistics industry, and increasing aftermarket consolidation.

The heavy-duty automotive aftermarket market size is expected to see strong growth in the next few years. It will grow to $186.76 billion in 2029 at a compound annual growth rate (CAGR) of 5.1%. The growth in the forecast period can be attributed to rising adoption of advanced diagnostic tools, growing demand for sustainable parts, increasing emphasis on preventive maintenance, expansion of e-commerce distribution channels, and higher penetration of electric heavy-duty vehicles. Key trends in the forecast period include advancements in telematics and diagnostics, innovations in predictive maintenance solutions, developments in digital service platforms, research and development in electric vehicle components, and progress in supply chain automation.

The rising adoption of electric and hybrid vehicles is expected to drive growth in the heavy-duty automotive aftermarket market. Electric and hybrid vehicles are powered fully or partially by electric motors, requiring specialized parts, maintenance, and repair solutions distinct from conventional vehicles. Their adoption is rising due to environmental concerns and stricter emissions regulations, encouraging cleaner transportation. This trend supports the aftermarket by increasing demand for replacement parts, battery management systems, charging infrastructure components, and maintenance services for electric and hybrid drivetrains. For example, in May 2025, the International Energy Agency reported that over 4 million EVs were sold worldwide, a 35% increase from the same period in 2024, with projections of over 20 million new electric cars by the end of 2025, up 25% from 2024. Therefore, the growth of electric and hybrid vehicles is propelling the heavy-duty automotive aftermarket.

Major companies in the heavy-duty automotive aftermarket market are focusing on innovative and sustainable solutions, including heavy-duty engine components, to enhance vehicle durability, improve fuel efficiency, and reduce emissions while maintaining long-term fleet reliability and lowering maintenance costs. Heavy-duty engine components are high-performance parts designed to withstand extreme operating conditions and ensure efficient and reliable functioning of commercial vehicle engines. In July 2025, DRiV Inc., a US-based automotive parts manufacturer, introduced new aftermarket products in the Asia Pacific region, including FP DIESEL starters and alternators, FP DIESEL turbochargers, and Wagner HVAC components such as air conditioning compressors. These products support major commercial vehicle brands and heavy-duty engine platforms with OE-quality parts for durability and performance. The initial product range covers around 70 percent of vehicles in Southeast Asia, Oceania, China, and India, with plans to expand coverage and offer remanufactured turbochargers to support sustainability.

In January 2024, Multi Parts (MPS), a US-based vehicle aftermarket parts supplier, acquired American Chrome Company (ACC) for an undisclosed amount. The acquisition intends to expand Multi Parts’ presence in the heavy-duty aftermarket channel by integrating ACC’s chrome wheel accessories and engineering capabilities for OEMs and tier suppliers. American Chrome Company is a US-based manufacturer and distributor of heavy-duty truck and trailer accessories, providing products and solutions for the heavy-duty automotive aftermarket.

Major companies operating in the heavy-duty automotive aftermarket market are Robert Bosch GmbH, Genuine Parts Company, Aisin Seiki Co. Ltd., ZF Friedrichshafen AG, O'Reilly Automotive Inc., Continental AG, Tenneco Inc., Magna International Inc., 3M Company, Valeo SA, AutoZone Inc., Advance Auto Parts Inc., Bridgestone Corporation, Knorr-Bremse AG, Hella GmbH & Co. KGaA, BorgWarner Inc., Canadian Tire Corporation Limited, Denso Corporation, Remy International Inc., China Automotive Systems Inc., Hitachi Astemo Ltd., Dorman Products Inc., Dorian Drake International Inc., UCI International Inc., Federal-Mogul LLC, Detroit Diesel Corporation, ATC Technology Corp, Delphi Technologies PLC, Instrument Sales & Service Inc., and Magneti Marelli S.p.A.

North America was the largest region in the heavy-duty automotive aftermarket market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the heavy-duty automotive aftermarket market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa. The countries covered in the heavy-duty automotive aftermarket market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report’s Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

The rapid escalation of U.S. tariffs and the resulting trade tensions in spring 2025 are significantly impacting the transport sector, particularly in fleet maintenance and logistics operations. Higher duties on imported commercial vehicles, tires, and engine components have increased operational costs for trucking and freight companies, forcing them to raise shipping rates or reduce margins. Airlines and maritime shippers face similar pressures, with tariffs on aircraft parts and shipbuilding materials driving up capital expenditures. Additionally, retaliatory tariffs in key export markets have reduced demand for U.S.-made transportation equipment, further straining revenue streams. The sector must now prioritize fuel efficiency, alternative sourcing, and automation to offset rising expenses while maintaining service reliability.

The heavy-duty automotive aftermarket market research report is one of a series of new reports that provides heavy-duty automotive aftermarket market statistics, including heavy-duty automotive aftermarket industry global market size, regional shares, competitors with a heavy-duty automotive aftermarket market share, detailed heavy-duty automotive aftermarket market segments, market trends and opportunities, and any further data you may need to thrive in the heavy-duty automotive aftermarket industry. This heavy-duty automotive aftermarket market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The heavy-duty automotive aftermarket is the industry engaged in producing, distributing, and selling replacement parts, accessories, and maintenance products for heavy-duty vehicles such as trucks, buses, and commercial fleets after the original warranty expires. It involves activities related to repair, maintenance, and customization to prolong vehicle life and boost performance. It is critical for maintaining the operational efficiency, safety, and reliability of heavy-duty vehicles used across industrial and commercial applications.

The main product categories in the heavy-duty automotive aftermarket are engine components, brake systems, suspension systems, filters, electrical systems, and others. Engine components consist of various parts forming an internal combustion engine for vehicles. Service types include replacement parts supply, repair, maintenance, and performance upgrades. Vehicle categories covered are class 4 to class 6 and class 7 to class 8 vehicles. Distribution channels include online and offline retail, wholesalers, and others. End-users comprise fleet operators, repair and maintenance service providers, and individual vehicle owners.

The heavy-duty automotive aftermarket market consists of revenues earned by entities by providing services such as overhauling, diagnostics and testing, customization, emission control maintenance, telematics integration, roadside assistance, and fleet management support. The market value includes the value of related goods sold by the service provider or included within the service offering. The heavy-duty automotive aftermarket market also includes sales of replacement parts, tires, batteries, lubricants, lighting systems, exhaust systems, cooling systems, and electronic control units (ECUs). Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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