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Process Safety Management

  • Book

  • November 2025
  • Elsevier Science and Technology
  • ID: 6249872

Process Safety Management provides comprehensive, practical guidance for developing and implementing process safety programs in the design, operation, and maintenance of industrial facilities. Drawing on clear definitions, real-world examples, historical context, and case studies, the book explains how process safety management (PSM) principles can be applied across the process and energy industries.

A successor to Sutton’s earlier work Process Risk and Reliability Management, this volume reflects current industry practice and incorporates new developments in regulations, technology, and operational risk management. Across twenty-one chapters, it addresses the core elements of process safety, including hazards analysis, incident investigation, operating procedures, training, and audits. The discussion highlights how process safety improves not only safety performance but also operational integrity, equipment reliability, and system availability.

The book reviews major process safety regulations and standards and outlines proposed updates by agencies such as OSHA and the EPA. It also considers emerging topics, including the role of generative AI in PSM and the implications of net-zero initiatives for process safety programs and sustainable operations.

Process Safety Management is intended for graduate students in chemical, industrial, and process engineering, as well as for practicing engineers in design firms, consultancies, and operating companies. It also serves as a reference for professionals in regulatory organizations such as the CSB, OSHA, API, NFPA, and the US EPA who evaluate or oversee industrial safety programs.

Please Note: This is an On Demand product, delivery may take up to 11 working days after payment has been received.

Table of Contents

  1. The Process Safety Discipline
  2. Risk Analysis and Management
  3. Regulations and Standards
  4. Process Safety Culture
  5. Process Safety Information
  6. Hazards Analysis
  7. Consequence Analysis
  8. Frequency Analysis
  9. Operating Procedures
  10. Training and Human Factors
  11. Contractor Management
  12. Asset Integrity and Maintenance
  13. Operational Readiness
  14. Management of Change
  15. Incident Investigation and Analysis
  16. Emergency Response
  17. Audits and Reviews
  18. Reliability, Availability, and Maintainability
  19. Safety in Design
  20. Managing a Process Safety Program
  21. The Process Safety Professional

Authors

Ian Sutton Principal, Sutton Technical Books, USA. Ian Sutton is a chemical engineer with over thirty years of experience in the process industries. He has worked on the design and operation of chemical plants, offshore platforms, refineries, pipelines and mineral processing facilities. He has extensive experience in the development and implementation of process safety management and operational excellence programs. He has published multiple books including Process Risk and Reliability Management, 2nd Edition and Offshore Safety Management, 2nd Edition, both published by Elsevier.