Additive Manufacturing for the Aerospace Industry

  • ID: 4540015
  • Book
  • 560 Pages
  • Elsevier Science and Technology
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Additive Manufacturing for the Aerospace Industry explores the design, processing, metallurgy and applications of additive manufacturing (AM) within the aerospace industry. The book's editors have assembled an international team of experts who discuss recent developments and the future prospects of additive manufacturing. The work includes a review of the advantages of AM over conventionally subtractive fabrication, including cost considerations. Microstructures and mechanical properties are also presented, along with examples of components fabricated by AM. Readers will find information on a broad range of materials and processes used in additive manufacturing.

It is ideal reading for those in academia, government labs, component fabricators, and research institutes, but will also appeal to all sectors of the aerospace industry.

  • Provides information on a broad range of materials and processes used in additive manufacturing
  • Presents recent developments in the design and applications of additive manufacturing specific to the aerospace industry
  • Covers a wide array of materials for use in the additive manufacturing of aerospace parts
  • Discusses current standards in the area of aerospace AM parts
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1. Introduction to Aerospace Materials Requirements and the Role of Additive Manufacturing 2. Review of Additive Manufacturing Technologies and Applications in the Aerospace Industry 3. Beyond Net Shape Forming to Optimum Shaping: The Promise of Additive Manufacturing to Save Material, Weight, and Lifecycle Cost 4. Qualification of Metal Additive Manufacturing for Aerospace Applications 5. High Quality Additive Manufactured Parts via Wire Feed/Plasma Arc Technology for Aerospace 6. Design for Metal Additive Manufacturing for Aerospace Applications 7. Design for Additive Manufacturing of Lightweight Metal Components with Optimal Cellular Structure 8. Structure formation in A.M. processes of Titanium and Ni-base alloys 9. Measurement of Powder Characteristics and Quality for Additive Manufacturing in Aerospace Alloys 10. The influence of processing and heat treatment parameters on selective laser melted aluminium alloy A357 11. Novel process monitoring techniques and materials in Additive Manufacturing 12. Thermo-mechanical characterization of ZrO2/ Ti-based functionally graded materials fabricated by slurry layering methods 13. Fusion and/or Solid State Additive Manufacturing for Aerospace Application 14. Wire Feed Technology for Additive Manufacturing of Ti- 6Al-4V 15. Profile Electron Beam 3-D Printing 16. Additive Manufacturing of Titanium Aluminides 17. Microstructural Control, Data Analysis, and Process Control During 18. Aerospace applications of the SLM process of functional and functional graded metal-matrix composites based on titanium or Ni-Cr 19. Processes and Applications of Large Scale Metal and Polymer Additive Manufacturing 20. Surface Roughness and Fatigue Properties of Selective Laser Melted Ti-6Al-4V Alloy as a Function of Processing Conditions 21. AM Al alloys 22 Selective Laser Melting of Hastelloy X 23. Additive Manufacturing for the Aerospace Industry 24. Surface Texture Characterization and Optimization for AM Produced Components for Aerospace Applications 25. Applying ICME and Computational Tools to Predict the Performance of AM Aerospace Components 26. A Look ahead at Potential Tools to Enable in-situ Analysis in AM Metal Materials 27. NDE of AM Metal Parts, in-situ and Post Deposition 28. Combining Additive Manufacturing with Conventional Casting and Reduced Density Materials to Greatly Reduce the Weight of Airplane Components such as Passenger Seat Frames 29. Stabilization of thickness in direct deposition of a layer by production for aerospace applications 30. Additive manufacturing of advanced electronic packaging materials 31. Characterization of laser additive manufactured materials for Aerospace Applications 32. Repair Applications using laser additive manufacturing for Aerospace Applications
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Froes, Francis H.
Dr. Froes has been involved in the Titanium field with an emphasis on Powder Metallurgy (P/M) for more than 40 years. He was employed by a primary Titanium producer-Crucible Steel Company-where he was leader of the Titanium group. He was the program manager on a multi-million dollar US Air Force (USAF) contract on Titanium P/M. He then spent time at the USAF Materials Lab where he was supervisor of the Light Metals group (which included Titanium). This was followed by 17 years at the University of Idaho where he was a Director and Department Head of the Materials Science and Engineering Department. He has over 800 publications, in excess of 60 patents, and has edited almost 30 books-the majority on various aspects of Titanium again with an emphasis on P/M. He gave the key-note presentation at the first TDA (ITA) Conference. In recent years he has co-sponsored four TMS Symposia on Cost Effective Titanium featuring numerous papers on P/M. He is a Fellow of ASM, is a member of the Russian Academy of Science, and was awarded the Service to Powder Metallurgy by the Metal Powder Association.
Boyer, Rodney
Rod Boyer was employed at The Boeing Company from 1965 through 2011, and is now a
consultant. He has specialized in titanium for over 40 years. Mr. Boyer, a Fellow of ASM and
Boeing Technical Fellow, received the Russ Ogden Award from ASTM for outstanding
achievements in the areas of reactive and refractory metals and the ASM William Hunt Wiseman Award for outstanding achievements in the development and implementation of titanium alloys and processes for aircraft use. During his tenure at Boeing, Mr. Boyer was a titanium specialist involved in basic research, development and applications of titanium alloys for airframes. He has done research on all product forms used on aircraft, and studied almost all of the processes involved in the fabrication of titanium components, from mill processing to machining and chemical processing. He had a strong focus on powder metallurgy during his last three years at Boeing. He has co-edited 6 books, the most notable being the Titanium Alloys Materials Properties Handbook published by ASM. He has over 250 technical presentations and publications, including 35 invited presentations at the regional, national and international levels, with 7 plenary/keynote presentations at the national level and 11 at international symposia.
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