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Industrial Automation & Control Systems Market - Global Forecast 2025-2032

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    Report

  • 195 Pages
  • October 2025
  • Region: Global
  • 360iResearch™
  • ID: 5454920
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Industrial automation and control systems are reshaping the competitive landscape for manufacturers and infrastructure operators worldwide. Advanced integration of connectivity, digitalization, and intelligent controls is optimizing efficiency, ensuring operational resilience, and accelerating innovation across critical industries.

Market Snapshot: Industrial Automation & Control Systems Market

The industrial automation & control systems market expanded from USD 213.24 billion in 2024 to USD 235.35 billion in 2025 and is projected to achieve a CAGR of 10.34%, targeting USD 468.64 billion by 2032. Heightened demand for integrated automation, greater focus on productivity, and resilient supply chains drive this upward trajectory. Digital transformation initiatives, coupled with increasing requirements for regulatory compliance and sustainability, further reinforce the industry’s long-term outlook.

Scope & Segmentation

This report provides a comprehensive analysis of market dynamics, trends, and strategic opportunities across the full spectrum of industrial automation and control systems. Research coverage spans core segments and geographies relevant to industry leaders:

  • Components: Hardware (connectivity devices, controllers, field devices, human machine interfaces), Services (managed services, professional services), Software (application software, device management software, middleware, SCADA software).
  • System Types: Distributed control systems, hybrid variants, human machine interfaces, programmable automation controllers, programmable logic controllers (compact, modular, rack-mount), safety instrumented systems, SCADA (open architecture, proprietary).
  • Industry Verticals: Automotive, energy & power, food & beverage, manufacturing (discrete, hybrid, process), oil & gas, pharmaceuticals, water & wastewater.
  • Communication Protocols: EtherCAT, Ethernet/IP, HART, Modbus, Profibus, PROFINET, WirelessHART.
  • Deployment Models: Cloud (private, public), hybrid, on-premises.
  • Regions: Americas (North America: United States, Canada, Mexico; Latin America: Brazil, Argentina, Chile, Colombia, Peru), Europe, Middle East & Africa (Europe: United Kingdom, Germany, France, Russia, Italy, Spain, Netherlands, Sweden, Poland, Switzerland; Middle East: United Arab Emirates, Saudi Arabia, Qatar, Turkey, Israel; Africa: South Africa, Nigeria, Egypt, Kenya), Asia-Pacific (China, India, Japan, Australia, South Korea, Indonesia, Thailand, Malaysia, Singapore, Taiwan).
  • Leading Companies: Siemens AG, Schneider Electric SE, Mitsubishi Electric Corporation, ABB Ltd, Rockwell Automation, Inc., Emerson Electric Co., Honeywell International Inc., Yokogawa Electric Corporation, Omron Corporation, Fanuc Corporation.

Key Takeaways for Senior Decision-Makers

  • Edge computing and AI are transforming productivity by enabling real-time analytics and autonomous controls within production environments.
  • Openness of communication protocols supports interoperability across devices and platforms, reducing vendor dependence and increasing integration agility.
  • Managed and professional services are evolving, allowing end-users to shift from capital-intensive models to operational expenditure, enhancing financial flexibility and lifecycle value.
  • Industry-specific customization is essential, as requirements differ substantially across segments such as manufacturing, energy, pharmaceuticals, and water management.
  • Regional variations in technology adoption, investment priorities, and regulatory requirements necessitate tailored automation strategies for each geography.

Tariff Impact on Supply Chains and Technology Strategies

The implementation of United States tariffs in 2025 prompted strategic reassessment of sourcing, manufacturing, and procurement. Many organizations diversified suppliers, nearshored production, and renegotiated service agreements to manage added hardware and service costs. Cloud-based automation deployments accelerated as a means to offset tariff-inflated expenses on physical components, particularly in SCADA and device management domains. These shifts underscore the necessity for resilient, adaptable procurement and vendor strategies within complex global supply networks.

Methodology & Data Sources

This study integrates primary research—conducting structured executive interviews, expert consultations, and field site observations across key sectors and geographies—with secondary analysis of company disclosures and industry publications. Robust data triangulation and peer review processes ensure quality, reliability, and the elimination of bias or error.

Why This Report Matters

  • Enables executives to benchmark automation strategies, technology adoption, and procurement models against industry peers and leaders.
  • Informs capital allocation and long-term planning by illuminating technological, policy, and regional variables affecting operational resilience and investment returns.
  • Supports risk mitigation and compliance by providing actionable insights on evolving service models, cybersecurity priorities, and regulatory trends.

Conclusion

Organizations that prioritize scalable, interoperable automation frameworks will strengthen competitiveness and operational sustainability. Strategic partnerships, continuous upskilling, and agile procurement models underpin high-performance automation environments aligned with evolving industry demands.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Integration of edge computing platforms with PLC and SCADA systems for real-time decision making
5.2. Deployment of AI-driven predictive maintenance solutions in legacy industrial control systems
5.3. Adoption of digital twin technology for virtual commissioning and performance optimization
5.4. Implementation of cybersecurity mesh architectures to protect interconnected industrial networks
5.5. Rollout of 5G connectivity for low-latency remote control of manufacturing processes
5.6. Integration of collaborative robots with human operators for adaptive assembly line automation
5.7. Use of advanced analytics for energy-efficient process optimization in chemical plants
5.8. Development of cloud-native SCADA platforms for scalable multi-site monitoring and control
5.9. Expansion of wireless sensor networks for real-time asset monitoring in harsh environments
5.10. Utilization of augmented reality interfaces for operator training and maintenance guidance
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Industrial Automation & Control Systems Market, by Component
8.1. Hardware
8.1.1. Connectivity Devices
8.1.2. Controllers
8.1.3. Field Devices
8.1.4. Human Machine Interface
8.2. Services
8.2.1. Managed Services
8.2.2. Professional Services
8.3. Software
8.3.1. Application Software
8.3.2. Device Management Software
8.3.3. Middleware
8.3.4. Scada Software
9. Industrial Automation & Control Systems Market, by Type
9.1. Dcs
9.1.1. Distributed
9.1.2. Hybrid
9.2. Hmi
9.3. Pac
9.3.1. High-End
9.3.2. Mid-Range
9.4. Plc
9.4.1. Compact Plc
9.4.2. Modular Plc
9.4.3. Rack-Mount Plc
9.5. Safety Instrumented Systems
9.6. Scada
9.6.1. Open Architecture
9.6.2. Proprietary
10. Industrial Automation & Control Systems Market, by Industry Vertical
10.1. Automotive
10.2. Energy & Power
10.3. Food & Beverage
10.4. Manufacturing
10.4.1. Discrete
10.4.2. Hybrid
10.4.3. Process
10.5. Oil & Gas
10.6. Pharmaceuticals
10.7. Water & Wastewater
11. Industrial Automation & Control Systems Market, by Communication Protocol
11.1. Ethercat
11.2. Ethernet/IP
11.3. Hart
11.4. Modbus
11.5. Profibus
11.6. Profinet
11.7. Wirelesshart
12. Industrial Automation & Control Systems Market, by Deployment
12.1. Cloud
12.1.1. Private Cloud
12.1.2. Public Cloud
12.2. Hybrid
12.3. On-Premises
13. Industrial Automation & Control Systems Market, by Region
13.1. Americas
13.1.1. North America
13.1.2. Latin America
13.2. Europe, Middle East & Africa
13.2.1. Europe
13.2.2. Middle East
13.2.3. Africa
13.3. Asia-Pacific
14. Industrial Automation & Control Systems Market, by Group
14.1. ASEAN
14.2. GCC
14.3. European Union
14.4. BRICS
14.5. G7
14.6. NATO
15. Industrial Automation & Control Systems Market, by Country
15.1. United States
15.2. Canada
15.3. Mexico
15.4. Brazil
15.5. United Kingdom
15.6. Germany
15.7. France
15.8. Russia
15.9. Italy
15.10. Spain
15.11. China
15.12. India
15.13. Japan
15.14. Australia
15.15. South Korea
16. Competitive Landscape
16.1. Market Share Analysis, 2024
16.2. FPNV Positioning Matrix, 2024
16.3. Competitive Analysis
16.3.1. Siemens AG
16.3.2. Schneider Electric SE
16.3.3. Mitsubishi Electric Corporation
16.3.4. ABB Ltd
16.3.5. Rockwell Automation, Inc.
16.3.6. Emerson Electric Co.
16.3.7. Honeywell International Inc.
16.3.8. Yokogawa Electric Corporation
16.3.9. Omron Corporation
16.3.10. Fanuc Corporation

Companies Mentioned

The companies profiled in this Industrial Automation & Control Systems market report include:
  • Siemens AG
  • Schneider Electric SE
  • Mitsubishi Electric Corporation
  • ABB Ltd
  • Rockwell Automation, Inc.
  • Emerson Electric Co.
  • Honeywell International Inc.
  • Yokogawa Electric Corporation
  • Omron Corporation
  • Fanuc Corporation

Table Information