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Medical Device Outsourced Manufacturing Market - Global Forecast 2025-2032

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    Report

  • 190 Pages
  • October 2025
  • Region: Global
  • 360iResearch™
  • ID: 5674830
UP TO OFF until Jan 01st 2026
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The medical device outsourced manufacturing market is undergoing rapid transformation, marked by new technological innovations, shifting industry priorities, and evolving regulatory requirements. Strategic partnerships are reshaping how original equipment manufacturers (OEMs) and contract manufacturing organizations (CMOs) collaborate to deliver compliant, high-quality devices at scale.

Market Snapshot: Medical Device Outsourced Manufacturing Growth

The medical device outsourced manufacturing market expanded from USD 34.87 billion in 2024 to USD 38.86 billion in 2025 and is projected to grow at a CAGR of 11.30%, reaching USD 82.13 billion by 2032. This significant upward trajectory signals strong demand for external manufacturing solutions, driven by cost efficiencies, access to specialized competencies, and increased regulatory complexity across global healthcare supply chains.

Scope & Segmentation of the Medical Device Outsourced Manufacturing Market

This comprehensive report rigorously analyzes the medical device outsourced manufacturing market across a range of essential segments and geographies, providing a deep understanding of the services and technologies powering industry progress.

  • Product Types: Cardiology devices, catheters and tubing, dental devices, diagnostic equipment, orthopedic implants, surgical instruments.
  • Service Types: Assembly and packaging (primary and secondary packaging), design and development (concept development and engineering analysis), logistics (cold chain, general logistics), manufacturing (custom and volume), prototyping (bridge manufacturing, rapid prototyping), sterilization (e-beam, ethylene oxide, gamma irradiation).
  • Process Types: Additive manufacturing (electron beam melting, fused deposition modeling, selective laser sintering, stereolithography), blow molding, CNC machining, extrusion, injection molding.
  • Material Types: Electronic components (circuit boards, sensors), metals (aluminum, stainless steel, titanium), plastics (polycarbonate, polyethylene, polypropylene, PVC), silicone (high consistency, liquid).
  • End Uses: Ambulatory care centers, clinics, home healthcare, hospitals, specialty centers.
  • Regional Coverage: Americas (United States, Canada, Mexico, Brazil, Argentina, Chile, Colombia, Peru), Europe, Middle East & Africa (United Kingdom, Germany, France, Russia, Italy, Spain, Netherlands, Sweden, Poland, Switzerland, United Arab Emirates, Saudi Arabia, Qatar, Turkey, Israel, South Africa, Nigeria, Egypt, Kenya), Asia-Pacific (China, India, Japan, Australia, South Korea, Indonesia, Thailand, Malaysia, Singapore, Taiwan).

Key companies featured include Jabil Inc., Flex Ltd., Sanmina Corporation, Celestica Inc., Plexus Corp., Benchmark Electronics, TT Electronics plc, Kimball Electronics, Integer Holdings Corporation, and SMTC Corporation.

Key Takeaways for Senior Decision-Makers

  • OEMs leverage outsourced manufacturing to focus on innovation, regulatory strategy, and go-to-market initiatives, while partners manage complex engineering, procurement, and logistics tasks.
  • Adoption of advanced technologies such as additive manufacturing and digital twins accelerates product development and reduces time to market for new medical devices.
  • Shifting regulatory requirements and heightened traceability standards are prompting investment in validated electronic batch records and integrated serialization.
  • Sustainability and environmental, social, and governance (ESG) mandates are influencing supplier selection and process optimization, requiring energy-efficient and lower-impact operations.
  • Regional ecosystems in Americas, EMEA, and Asia Pacific shape sourcing strategies, with emerging economies providing competitive labor and incentives, while established regions drive regulatory compliance and technical depth.
  • Competitive positioning increasingly depends on strategic alliances, M&A activity, capability expansion, and lifecycle support for advanced device categories.

Tariff Impact and Cost Structure Considerations

Recent U.S. tariff modifications have added complexity by increasing the cost of imported raw materials such as metals and polymers. OEMs and CMOs are responding by evaluating near-shoring options, renegotiating contracts, and adapting supply chains to manage volatility and ensure uninterrupted operations.

Methodology & Data Sources

This report combines primary interviews with executives and subject matter experts across OEMs and CMOs, with extensive secondary research reviewing regulatory guidelines, patent literature, and technical publications. Rigorous triangulation, consistency auditing, and iterative analysis ensure robust, validated insights for market participants.

Why This Report Matters

  • Equips senior leaders with actionable intelligence to optimize outsourcing models and mitigate regulatory or geopolitical risk.
  • Provides granular visibility into technologies, materials, and service trends powering next-generation medical device production.
  • Informs scenario planning, supplier strategies, and competitive benchmarking across global healthcare manufacturing value chains.

Conclusion

Medical device outsourced manufacturing continues to evolve as a strategic lever for growth, innovation, and operational excellence. Strategic insight and disciplined execution will enable companies to adapt swiftly and capture opportunities in a competitive, regulated landscape.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Increasing adoption of additive manufacturing techniques for customized medical implants and devices
5.2. Growing partnership models between device OEMs and CDMOs to accelerate regulatory approval pathways
5.3. Rising integration of advanced robotics and automation in contract manufacturing facilities for precision assembly
5.4. Expansion of nearshoring and regional manufacturing hubs to mitigate supply chain disruptions for medical devices
5.5. Implementation of continuous manufacturing processes to enhance throughput and quality consistency in device production
5.6. Surge in demand for sterile contract fill finish services driven by growth in injectable and biologic medical products
5.7. Heightened focus on cybersecurity and data integrity compliance in outsourced manufacturing of connected medical devices
5.8. Adoption of AI driven process analytics and digital twins to optimize production efficiency and reduce costs in CDMOs
5.9. Increasing emphasis on sustainable manufacturing practices and ecofriendly materials in medical device outsourcing
5.10. Strategic consolidation of small specialized CMOs by global players to broaden service portfolios and capabilities
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Medical Device Outsourced Manufacturing Market, by Product Type
8.1. Cardiology Devices
8.2. Catheters and Tubing
8.3. Dental Devices
8.4. Diagnostic Equipment
8.5. Orthopedic Implants
8.6. Surgical Instruments
9. Medical Device Outsourced Manufacturing Market, by Service Type
9.1. Assembly & Packaging
9.1.1. Primary Packaging
9.1.2. Secondary Packaging
9.2. Design & Development
9.2.1. Concept Development
9.2.2. Engineering Analysis
9.3. Logistics
9.3.1. Cold Chain
9.3.2. General Logistics
9.4. Manufacturing
9.4.1. Custom Manufacturing
9.4.2. Volume Manufacturing
9.5. Prototyping
9.5.1. Bridge Manufacturing
9.5.2. Rapid Prototyping
9.6. Sterilization
9.6.1. E-Beam
9.6.2. Ethylene Oxide
9.6.3. Gamma Irradiation
10. Medical Device Outsourced Manufacturing Market, by Process Type
10.1. Additive Manufacturing
10.1.1. Electron Beam Melting
10.1.2. Fused Deposition Modeling
10.1.3. Selective Laser Sintering
10.1.4. Stereolithography
10.2. Blow Molding
10.3. CNC Machining
10.4. Extrusion
10.5. Injection Molding
11. Medical Device Outsourced Manufacturing Market, by Material Type
11.1. Electronic Components
11.1.1. Circuit Boards
11.1.2. Sensors
11.2. Metal
11.2.1. Aluminum
11.2.2. Stainless Steel
11.2.3. Titanium
11.3. Plastic
11.3.1. Polycarbonate
11.3.2. Polyethylene
11.3.3. Polypropylene
11.3.4. PVC
11.4. Silicone
11.4.1. High Consistency Silicone
11.4.2. Liquid Silicone
12. Medical Device Outsourced Manufacturing Market, by End Use
12.1. Ambulatory Care Centers
12.2. Clinics
12.3. Home Healthcare
12.4. Hospitals
12.5. Specialty Centers
13. Medical Device Outsourced Manufacturing Market, by Region
13.1. Americas
13.1.1. North America
13.1.2. Latin America
13.2. Europe, Middle East & Africa
13.2.1. Europe
13.2.2. Middle East
13.2.3. Africa
13.3. Asia-Pacific
14. Medical Device Outsourced Manufacturing Market, by Group
14.1. ASEAN
14.2. GCC
14.3. European Union
14.4. BRICS
14.5. G7
14.6. NATO
15. Medical Device Outsourced Manufacturing Market, by Country
15.1. United States
15.2. Canada
15.3. Mexico
15.4. Brazil
15.5. United Kingdom
15.6. Germany
15.7. France
15.8. Russia
15.9. Italy
15.10. Spain
15.11. China
15.12. India
15.13. Japan
15.14. Australia
15.15. South Korea
16. Competitive Landscape
16.1. Market Share Analysis, 2024
16.2. FPNV Positioning Matrix, 2024
16.3. Competitive Analysis
16.3.1. Jabil Inc.
16.3.2. Flex Ltd.
16.3.3. Sanmina Corporation
16.3.4. Celestica Inc.
16.3.5. Plexus Corp.
16.3.6. Benchmark Electronics, Inc.
16.3.7. TT Electronics plc
16.3.8. Kimball Electronics, Inc.
16.3.9. Integer Holdings Corporation
16.3.10. SMTC Corporation
List of Tables
List of Figures

Samples

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Companies Mentioned

The key companies profiled in this Medical Device Outsourced Manufacturing market report include:
  • Jabil Inc.
  • Flex Ltd.
  • Sanmina Corporation
  • Celestica Inc.
  • Plexus Corp.
  • Benchmark Electronics, Inc.
  • TT Electronics plc
  • Kimball Electronics, Inc.
  • Integer Holdings Corporation
  • SMTC Corporation

Table Information