Aerospace Forging Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, 2021-2031

The Global Aerospace Forging Market is projected to expand from USD 35.45 Billion in 2025 to USD 55.82 Billion by 2031, registering a CAGR of 7.86%. This sector involves manufacturing processes that apply localized compressive forces to shape metal alloys, including aluminum, steel, and titanium, into high-strength components essential for engine disks, airframe structures, and landing gears. The market is propelled by rising commercial aircraft production rates aiming to satisfy rebounding global travel needs, alongside technical demands for durable, lightweight parts that improve structural integrity and fuel efficiency. Highlighting this trend, the General Aviation Manufacturers Association reported that global airplane shipments reached 3,162 units in 2024, a 3.0% increase from the prior year, signaling a sustained necessity for forged components in new airframes.

Despite these favorable conditions, the industry encounters significant hurdles regarding the stability of its raw material supply chain. Volatility in the cost and availability of critical inputs, specifically nickel-based superalloys and titanium, introduces financial uncertainty and production bottlenecks for manufacturers. These supply chain interruptions threaten to delay delivery timelines to original equipment manufacturers and limit overall market growth, creating a difficult environment even as order backlogs for new aircraft continue to accumulate.

Market Drivers

The escalation in global commercial aircraft production acts as a major driver for the Global Aerospace Forging Market, fundamentally altering supply chain dynamics. As leading original equipment manufacturers hasten assembly operations to address record-high order backlogs, there is intensified demand for vital forged items like structural airframe parts, engine discs, and landing gear cylinders.

This production ramp-up generates significant revenue gains for suppliers delivering the temperature-resistant, high-strength alloys required for next-generation engines. The scale of this industrial activity is highlighted by Airbus's 'Full-Year 2024 Orders and Deliveries' update in January 2025, which reported the delivery of 766 commercial aircraft, reflecting the massive volume of airframes needing forged content. Furthermore, RTX reported in October 2025 that Pratt & Whitney sales jumped 16% in the third quarter of 2025, largely due to sustained orders for military and commercial engine systems.

Concurrently, increasing global defense budgets and the modernization of military fleets are significantly shaping the market's trajectory. Rising geopolitical friction is prompting nations to enhance air defense systems, resulting in the procurement of guided missiles, transport aircraft, and advanced fighter jets that depend on precision superalloy and titanium forgings for reliability under extreme stress. This strategic focus on aerial sovereignty guarantees a steady, long-term procurement cycle for forging companies, independent of commercial aviation fluctuations. Confirming this trend, the Stockholm International Peace Research Institute (SIPRI) stated in its April 2025 'Trends in World Military Expenditure, 2024' Fact Sheet that global military spending hit an estimated $2.71 trillion, representing substantial capital investment in the development and purchase of defense aerospace hardware.

Market Challenges

The reliability of the raw material supply chain stands as a major barrier currently inhibiting the Global Aerospace Forging Market. Although global demand for aircraft is strong, the volatile nature of key inputs, especially nickel-based superalloys and titanium, results in serious production bottlenecks. These material shortages hinder forging manufacturers from fulfilling growing order books, effectively limiting revenue opportunities despite significant market interest. The failure to obtain consistent raw materials interrupts manufacturing timelines, causing expensive delays that affect the entire aerospace ecosystem and eventually compel original equipment manufacturers to reduce assembly line speeds.

Such constraints severely limit the market's capacity to transform potential demand into actual realized growth. The scale of this disruption is highlighted by recent industry data concerning the financial consequences of these delays. According to the International Air Transport Association in 2025, production slowdowns caused by these supply chain obstacles were projected to cost the global airline industry over $11 billion. This financial burden on end-users generates upstream pressure on the forging sector, as the ongoing inability to supply finished aircraft restricts the immediate capital flow required for sustained component procurement.

Market Trends

The implementation of Robotics and Smart Automation in Forging Lines is transforming the manufacturing environment by mitigating severe labor shortages and improving process repeatability for complex geometries. Forging facilities are increasingly adopting automated quality inspection systems and high-payload robotic arms for billet handling to reduce human exposure to extreme heat while securing tighter tolerances for safety-critical engine components. This transition toward mechanized precision is reflected in recent capital equipment trends; the Association for Manufacturing Technology reported in its August 2025 'U.S. Manufacturing Technology Orders Report' that the aerospace sector raised machinery order values by 6% in the first half of 2025, following an investment exceeding $300 million in the latter half of 2024, indicating a strong commitment to upgrading production infrastructure.

At the same time, the move toward Sustainable and Green Forging Practices is driving manufacturers to embrace circular economy principles and decarbonize energy-heavy thermal operations. Industry leaders are upgrading facilities with electric heating systems and optimizing scrap utilization to meet global net-zero aviation goals, fundamentally changing raw material procurement to prioritize low-carbon alloys. This strategic shift is demonstrated by the ambitious environmental goals established by major suppliers; for instance, in its '2024 Corporate Responsibility Report' released in May 2025, ATI Inc. announced a mandate to cut absolute Scope 1 and 2 greenhouse gas emissions by at least 40% by 2030, highlighting the sector's concrete move toward minimizing the environmental impact of high-performance metallurgical activities.

Key Players Profiled in the Aerospace Forging Market

• Arconic Corporation
• Precision Castparts Corp
• Bharat Forge Ltd.
• ATI Inc.
• Norsk Titanium AS
• Fountaintown Forge, Inc.
• Farinia SA
• Otto Fuchs KG
• Meggitt PLC
• Safran S.A.

Report Scope

In this report, the Global Aerospace Forging Market has been segmented into the following categories:

Aerospace Forging Market, by Material Type:

• Titanium
• Stainless Steel
• Aluminum Alloy
• Others

Aerospace Forging Market, by Aircraft Type:

• Fixed Wing
• Rotary Wing

Aerospace Forging Market, by Product Type:

• Closed Die
• Open Die
• Rolled Rings

Aerospace Forging Market, by Region:

• North America
• Europe
• Asia-Pacific
• South America
• Middle East & Africa

Competitive Landscape

Company Profiles: Detailed analysis of the major companies present in the Global Aerospace Forging Market.

Available Customization

The analyst offers customization according to your specific needs. The following customization options are available for the report:

• Detailed analysis and profiling of additional market players (up to five).

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