Prismatic Cell Assembly Automation Market Report 2026

The prismatic cell assembly automation market size has grown rapidly in recent years. It will grow from $2.32 billion in 2025 to $2.63 billion in 2026 at a compound annual growth rate (CAGR) of 13%. The growth in the historic period can be attributed to expansion of lithium-ion battery manufacturing capacity, growth in prismatic cell adoption, increasing automation in battery production, availability of advanced robotic systems, rising demand for consistent cell quality.

The prismatic cell assembly automation market size is expected to see rapid growth in the next few years. It will grow to $4.25 billion in 2030 at a compound annual growth rate (CAGR) of 12.8%. The growth in the forecast period can be attributed to scaling up of electric vehicle production, increasing investments in battery gigafactories, rising demand for standardized battery formats, growing adoption of digital twins in manufacturing, integration of ai-driven quality monitoring. Major trends in the forecast period include increasing adoption of fully automated prismatic cell lines, rising integration of vision-guided assembly systems, growing use of robotics for precision stacking and welding, expansion of high-throughput battery assembly plants, enhanced quality control through software analytics.

The rising demand for consumer electronics is expected to drive the growth of the prismatic cell assembly automation market in the coming years. Consumer electronics encompass devices designed for everyday use, including smartphones, laptops, tablets, and wearables. This demand is fueled by the development of faster and more powerful processors, which enhance device performance and enable new features, encouraging consumers to upgrade devices more frequently. The growing consumption of consumer electronics directly increases the need for prismatic cell assembly automation, as these devices require high-capacity, efficient batteries that can only be produced reliably at scale through automated manufacturing processes. For instance, in February 2024, the Japan Electronics and Information Technology Industries Association reported that consumer electronic equipment production reached $201.91 million (¥31,685 million), up from $149.27 million (¥23,425 million) in January 2023. Therefore, rising consumer electronics demand is driving growth in the prismatic cell assembly automation market.

Key companies in the market are focusing on developing innovative automation solutions to transform battery production. Fully automated assembly lines are a primary focus, enabling machines and robotics to perform all manufacturing tasks with minimal human intervention. This approach increases production efficiency, reduces errors, lowers labor costs, and ensures consistent high-quality battery output. For example, in January 2025, The Lithium Battery Company, a US-based manufacturer, inaugurated a 60,000 sq ft automated manufacturing facility in Tampa, Florida. The facility features fully automated large prismatic and cylindrical battery assembly lines, as well as semi-automated pack assembly lines, designed to support defense contracts, AI data center energy storage, and OEM partnerships. Equipped with cleanroom environments, advanced testing and validation labs, climate-controlled storage, and comprehensive quality control systems, the facility ensures high reliability and safety standards for all battery products while enabling scalable production and accelerated deployment of advanced energy storage solutions.

In August 2023, Dürr AG, a Germany-based mechanical and plant engineering company, acquired BBS Automation GmbH for an undisclosed amount. Through this acquisition, Dürr AG aims to strengthen its position in the high-growth industrial automation market, expand its technological portfolio, and enhance its capabilities in intelligent manufacturing and e-mobility solutions. The acquisition complements Dürr AG’s subsidiaries, Teamtechnik and Hekuma, broadens its international customer base, and accelerates growth in automation solutions across industries. BBS Automation GmbH, based in Germany, specializes in automated production systems for sectors including e-mobility, automotive, pharmaceuticals, and consumer goods.

Major companies operating in the prismatic cell assembly automation market are Siemens AG, Mitsubishi Electric Corporation, Schneider Electric SE, Rockwell Automation Inc., FANUC Corporation, Yaskawa Electric Corporation, Comau S.p.A., Manz AG, Dürr AG, Wuxi Lead Intelligent Equipment Co. Ltd., Shenzhen Yinghe Technology Co. Ltd., Guangdong Lyric Robot Automation Co. Ltd., CKD Corporation, Schuler Group GmbH, Hitachi Ltd., Thyssenkrupp AG, Honeywell International Inc., KUKA AG, ABB Ltd., Bosch Rexroth AG, SFA Engineering S.p.A., Koerber AG.

North America was the largest region in the prismatic cell assembly automation market in 2025. The regions covered in the prismatic cell assembly automation market report are Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East, Africa. The countries covered in the prismatic cell assembly automation market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Taiwan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The prismatic cell assembly automation market consists of sales of electrolyte filling machines, vacuum drying systems, module housing assembly stations, thermal management integration systems, cell tab welding machines, insulation and sealing equipment, automated labeling and packaging stations, and aging or formation testing systems. Values in this market are ‘factory gate’s values, that is, the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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