Advanced Materials and Technologies for Public Works Infrastructure Projects

Table of Contents

1 Introduction

• Study Goals and Objectives


• Reasons for Doing This Study


• Scope of Report


• Information Sources


• Methodology


• Geographic Breakdown


• Analyst's Credentials


• Related Reports

2 Summary and Highlights

3 Market and Technology Background

• Definitions


• Public Works Infrastructure


• Advanced Materials and Technologies


• U.S. Public Works Infrastructure Conditions and Trends


• Roads and Highways


• Railway and Commuter Rail Lines


• Bridges and Tunnels


• Airports


• Dams


• Inland Waterways


• Levees and Floodwalls


• Ports


• U.S. Public Infrastructure Investments

4 Market for Advanced Infrastructure Materials and Subassemblies

• Materials


• Metals and Alloys


• Asphalt


• Concrete


• Geopolymers


• Fiber-Reinforced Polymer Composites


• Geosynthetics


• Smart Materials


• Subassemblies


• Prefabricated Bridge Elements and Structures


• Seismic Isolation Bearings

5 Patent Review

6 Analysis of Market Opportunities

• Fastest-Growing Products


• Largest End-user Markets


• Trump Administration's Infrastructure Plan

7 Company Profiles

• Metals and Alloys


• Alumabridge Llc


• Arcelormittal Steel Usa Inc.


• Evraz Oregon Steel Mills, Inc.


• Mmfx Steel Corp. Of America


• Sapa AS


• Asphalts


• Akzo Nobel, Inc.


• Astec, Inc.


• Hubbard Group, Inc.


• Ingevity Corp.


• Mcconnaughay Technologies


• PQ Corp.


• High-Performance Cements


• Lafarge North America


• Fiber-Reinforced Polymer Composites


• Bedford Reinforced Plastics, Inc.


• Composite Rebar Technologies


• Conserv Epoxy Llc


• Creative Pultrusions, Inc.


• Fibrwrap Construction, Inc.


• Fyfe Co. Llc


• Hardcore Composites Llc


• Hexcel Corp.


• Hughes Brothers, Inc.


• Infrastructure Composites International


• Jerol Industri Ab


• Kansas Structural Composites, Inc.


• Lancaster Composite, Inc.


• Lee Composites, Inc.


• Martin Marietta Composites


• Polywood, Inc.


• Pultrall, Inc.


• Quakewrap, Inc.


• Sika Corp.


• Strongwell Corp.


• Sudaglass Fiber Technology, Inc.


• Tie Tek Llc


• Tillco Company


• Prefabricated Bridge Elements And Systems


• Acrow Corp.


• Bridge Solutions, Inc.


• U.S. Bridge


• Seismic Isolation Bearings


• Dynamic Isolation Systems, Inc.


• Earthquake Protection Systems, Inc.


• R.J. Watson, Inc.


• Seismic Energy Products, Lp


• Geosynthetics


• Agru America, Inc.


• Gundleslt Environmental, Inc.


• Propex, Inc.


• Strata Systems, Inc.


• Tencate Geosynthetics North America


• US Fabrics, Inc.

List of Tables
Summary Table: U.S. Public Works Infrastructure Market for Advanced Materials and Subassemblies, by Major End-user Segment, Through 2022
Table 1: U.S. Highway Mileage by Ownership, Through 2015
Table 2: FHWA Pavement Surface Quality Criteria
Table 3: Condition of U.S. Roads and Highways, 2015
Table 4: U.S. Highway Construction and Maintenance Expenditures, Through 2015
Table 5: U.S. Highway Construction and Maintenance Expenditures, Through 2022
Table 6: U.S. State and Local Market Share for Highways, by Source Type, 2015
Table 7: Ownership of U.S. Railway Tracks, by Type of Owner, 2017
Table 8: Trends in Track-related Railroad Incidents/Accidents, 2006-2016
Table 9: Projected Total Expenditures on U.S. Railway Track New Construction and Rehabilitation, Through 2022
Table 10: Projected Amtrak Expenditures on U.S. Track Construction and Rehabilitation, Through 2022
Table 11: U.S. Commuter, Heavy and Light Rail Capital Expenditures, 2009-2013
Table 12: Projected Expenditures on New U.S. Public Transit Rail Tracks, Through 2022
Table 13: Projected Expenditures on New U.S. Private Railway Tracks, Through 2022
Table 14: Condition of U.S. Highway Bridges, by Type, 2016
Table 15: Expenditures on U.S. Highway Bridge Replacement and Rehabilitation, Through 2022
Table 16: U.S. Railway Bridges, by Type of Owner, 2016
Table 17: Projected Total Expenditures on U.S. Railway Bridge Construction, Replacement and Repair, Through 2022
Table 18: Major Bridge Projects Planned by Amtrak, 2016-2022
Table 19: Projected Amtrak Spending on Bridge Replacement, Through 2022
Table 20: Projected U.S. State and Local Transit Bridge Expenditures, Through 2012
Table 21: Projected U.S. Expenditures on Bridge Replacement and Repair by Private Railroads, Through 2022
Table 22: U.S. Railway Tunnels, by Type of Owner, 2016
Table 23: Typical U.S. Tunnel Project Costs
Table 24: U.S. Rail Tunnel Construction, Improvement and Rehabilitation Costs, Through 2022
Table 25: U.S. Rail Tunnel Construction, Improvement and Rehabilitation Costs, Through 2022
Table 26: Condition Share of Runways at U.S. Commercial Service Airports, by Type, 2000-2016
Table 27: Projected Number of Domestic U.S. Passenger Enplanements, Through 2022
Table 28: Estimated U.S. Airport Terminal and Runway Construction and Rehabilitation Expenditures, Through 2022
Table 29: Total Federal U.S. Public Spending on Dam Safety, Rehabilitation and Construction, Through 2022
Table 30: Total U.S. Public Spending on Inland Waterway Rehabilitation and Construction, Through 2022
Table 31: U.S. Public Spending on Levee Rehabilitation and Construction, Through 2022
Table 32: Annual Capital Costs of U.S. Public Works Infrastructure, by Major End-use Segment, Through 2022
Table 33: Annual Capital Costs Share of U.S. Public Works Infrastructure, by Major End-use Segment, 2016-2022
Table 34: U.S. Market for Advanced Infrastructure Materials and Subassemblies, by Type, Through 2022
Table 35: U.S. Market Shares for Advanced Infrastructure Materials and Subassemblies, by Type, 2016-2022
Table 36: U.S. Market for Advanced Metals and Alloys in Civil Infrastructure Projects, Through 2022
Table 37: Annual Sales of U.S. High-Performance Steel for Bridge Applications, Through 2022
Table 38: U.S. Annual Sales of MMFX Rebar for Infrastructure Applications, Through 2022
Table 39: U.S. Annual Sales of Aluminum Highway Bridge Decking, Through 2022
Table 40: U.S. Market for Advanced Asphalts in Civil Infrastructure Projects, Through 2022
Table 41: U.S. Annual Consumption of SUPERPAVE Hot Asphalt Mix, Through 2022
Table 42: U.S. Annual Consumption of Warm-Mix Asphalt, Through 2022
Table 43: HPC Benefits versus Conventional Concrete
Table 44: Types of HPC Developed under FHWA Strategic Highway Research Program
Table 45: Total U.S. Cement Consumption in Bridge Construction and Rehabilitation, Through 2022
Table 46: Total U.S. HPC Consumption in Bridge Construction and Rehabilitation, Through 2022
Table 47: Total U.S. Geopolymer Consumption in Concrete Infrastructure Protective Coatings, Through 2022
Table 48: U.S. Share of Railway Tie Consumption, by Type of Material, 2016
Table 49: U.S. Infrastructure Markets for Fiber-reinforced Polymer, Through 2022
Table 50: U.S. Market Share for Fiber-reinforced Polymer Infrastructure, by Segments, 2016-2022
Table 51: Commercial Producers of FRP Reinforcing Bar
Table 52: U.S. Infrastructure Market for FRP Rebar, Through 2022
Table 53: Projected U.S. Market for FRP Bridge Decks, Through 2022
Table 54: Projected U.S. Market for FRP Marine Pilings, Through 2022
Table 55: Projected U.S. Market for FRP Railroad Ties, Through 2022
Table 56: Projected U.S. Market for FRP Seismic Reinforcement Materials, Through 2022
Table 57: Projected U.S. Market for FRP Roadside Structures, Through 2022
Table 58: Projected U.S. Market for FRP Materials in Other Infrastructure Strengthening and Repair Applications, Through 2022
Table 59: Infrastructure-related U.S. Market for Geotextiles and Other Geosynthetic Materials, Through 2022
Table 60: Projected U.S. Infrastructure Market for Smart Materials, Through 2022
Table 61: Projected U.S. Market for Prefabricated Bridge Elements and Structures, Through 2022
Table 62: Suppliers of Seismic Isolation Bearings to the U.S. Market
Table 63: Projected U.S. Market for Seismic Isolation Bearings, Through 2022
Table 64: Patents, by Type of Material, Issued Through June 15, 2017
Table 65: Fastest-Growing Advanced Infrastructure Materials, by Product Segment, Through 2022
Table 66: U.S. Market for Advanced Infrastructure Materials, by Major End-user Segment, Through 2022

List of Figures
Summary Figure: U.S. Public Works Infrastructure Market for Advanced Building Materials and Subassemblies, by Major End-user Segment, 2016-2022
Figure 1: U.S. Highway Ownership Shares, 2011 versus 2015
Figure 2: Condition of U.S. Roads and Highways, 2015
Figure 3: U.S. Highway Construction and Maintenance Expenditures, 2016-2022
Figure 4: U.S. State and Local Market Share for Highways, by Source Type, 2015
Figure 5: Ownership Share of U.S. Railway Tracks, by Type of Owner, 2017
Figure 6: Trends in U.S. Track-related Railroad Incidents/Accidents, 2006-2016
Figure 7: U.S. Commuter, Heavy and Light Rail Capital Expenditures, 2009-2013
Figure 8: Condition Share of U.S. Highway Bridges, by Type, 2016
Figure 9: Share of U.S. Railway Bridges, by Type of Owner, 2016
Figure 10: Share of U.S. Railway Tunnels, by Type of Owner, 2016
Figure 11: Condition of Runways at U.S. Commercial Service Airports, by Type, 2000-2016
Figure 12: Projected Number of Domestic U.S. Passenger Enplanements, 2016-2022
Figure 13: Estimated U.S. Airport Terminal and Runway Construction and Rehabilitation Expenditures, 2016-2022
Figure 14: Annual Capital Costs Share of U.S. Public Works Infrastructure, by Major End-use Segment, 2016-2022
Figure 15: U.S. Market Share for Advanced Infrastructure Materials and Subassemblies, by Type, 2016-2022
Figure 16: U.S. Market for Advanced Metals and Alloys in Civil Infrastructure Projects, 2016-2022
Figure 17: U.S. Market for Advanced Asphalts in Civil Infrastructure Projects, 2016-2022
Figure 18: Total U.S. HPC Consumption in Bridge Construction and Rehabilitation, 2016-2022
Figure 19: Total U.S. Geopolymer Consumption in Concrete Infrastructure Protective Coatings, 2016-2022
Figure 20: U.S. Share of Railway Tie Consumption, by Type of Material, 2016
Figure 21: U.S. Infrastructure Markets for Fiber-reinforced Polymer, 2016-2022
Figure 22: U.S. Market Share for Fiber-reinforced Polymer Infrastructure Market Segments, 2016-2022
Figure 23: Infrastructure-related U.S. Market for Geotextiles and Other Geosynthetic Materials, 2016-2022
Figure 24: Projected U.S. Market for Prefabricated Bridge Elements and Structures, 2016-2022
Figure 25: Projected U.S. Market for Seismic Isolation Bearings, 2016-2022
Figure 26: Patent Shares, by Type of Material, Issued, Through June 15, 2017
Figure 27: Market Share for Advanced Infrastructure Materials, by Major End-user Segment, 2016-2022

Companies Mentioned

• Acrow Corp.


• Agru America, Inc.


• Akzo Nobel, Inc.


• Alumabridge Llc


• Arcelormittal Steel Usa Inc.


• Astec, Inc.


• Bedford Reinforced Plastics, Inc.


• Bridge Solutions, Inc.


• Composite Rebar Technologies


• Conserv Epoxy Llc


• Creative Pultrusions, Inc.


• Dynamic Isolation Systems, Inc.


• Earthquake Protection Systems, Inc.


• Evraz Oregon Steel Mills, Inc.


• Fibrwrap Construction, Inc.


• Fyfe Co. Llc


• Gundleslt Environmental, Inc.


• Hardcore Composites Llc


• Hexcel Corp.


• Hubbard Group, Inc.


• Hughes Brothers, Inc.


• Infrastructure Composites International


• Ingevity Corp.


• Jerol Industri AB


• Kansas Structural Composites, Inc.


• Lafarge North America


• Lancaster Composite, Inc.


• Lee Composites, Inc.


• Martin Marietta Composites


• Mcconnaughay Technologies


• Mmfx Steel Corp. Of America


• Polywood, Inc.


• PQ Corp.


• Propex, Inc.


• Pultrall, Inc.


• Quakewrap, Inc.


• R.J. Watson, Inc.


• Sapa AS


• Seismic Energy Products, LP


• Sika Corp.


• Strata Systems, Inc.


• Strongwell Corp.


• Sudaglass Fiber Technology, Inc.


• Tencate Geosynthetics North America


• Tie Tek Llc


• Tillco Company


• U.S. Bridge


• US Fabrics, Inc.